A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

The present disclosure relates generally to compositions and methods for production of three-dimensional constructs with high mechanical strength and/or stiffness.

A last system and a method of making the last system are disclosed. The last system includes a last member and an exterior layer. The exterior layer becomes deformable when heated above a characteristic temperature. The method can include forming a braided footwear component on the last system. The exterior layer may be joined with the braided footwear component by heating the last system above the characteristic temperature.

This application is generally directed to articles including cage structures and related systems and methods. The cage structures have utility in footwear and apparel (e.g., articles of clothing, braces, accessories). In some cases, the article is a footwear article. In some cases, the article is an article of apparel. In some embodiments, the article includes a textile. In some embodiments, the article includes a cage structure (e.g., comprising a polymer) attached to a substrate (e.g., a textile). In some embodiments, the interface of attachment between the substrate and the cage structure is substantially free of an adhesive.

Athletic apparel, including compression garments and athletic footwear, is disclosed as capable of monitoring the wear of compression fabric and/or cushioning material by attaching a performance gauge onto the apparel. The performance gauge includes microcapsules that contain a colorless dye and/or a co-reactant, wherein the microcapsules can breakdown in concert with the wear and degradation of the compression fabric or cushioning material, thereby allowing the dye and co-reactant to mix and produce color indication. As the wear of the fabric and cushioning material increases, more microcapsules breakdown resulting in a progression of color change visible through additional layers on the performance gauge, or by the fabric and/or cushioning material. The microcapsules can be engineered to breakdown based on any variation of factors that correspond to the degradation of compressive fabric and cushioning material, including shear force, tension, impact force, and/or exposure to high temperature and water.

A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

Aspects of the present invention relate to a shoe upper that is formed as a substantially planar article with varied functional zones integrated therein. The varied functional zones may be strategically positioned zones having varied degrees of stretch. Additionally, it is contemplated that the functional zones may provide dimensional variation (e.g., thickness) and/or permeability (e.g., breathability) characteristics. The substantially planar upper may then be formed into a three-dimensional upper having a volume that may be occupied by a wearer's foot.

A method for making a footwear upper assembly, including knitting a tube to form first and second sock portions integrally joined at an intermediate portion; defining a first sock void and a first opening in the first sock portion; turning the second sock portion inside out, folding relative to the intermediate portion, and moving the second sock portion into the first sock void; inserting a footbed through the first opening into a footbed void formed between first and second lower panels of respective first and second sock portions; and closing the first opening to trap the footbed between the first and second lower panels. Alternatively, the method includes placing the knit tube on a last, placing a footbed adjacent the first lower panel, turning the second sock portion right-side out and moving it around an exterior of the first sock portion, and trapping the footbed within the footbed void.

An article of footwear includes a sole, an upper, and a dispensed component. The upper is coupled to the sole and includes an instep. The dispensed component extends over the instep from a medial side of the upper to a lateral side of the upper.

A shoe with a shoe eyelet structure includes a flexible substrate, a plastic protective layer formed outside the flexible substrate, and a shoe sole connected to the bottom of the flexible substrate. The flexible substrate is a braided fabric or a textile fabric of an integral structure. Several shoe eyelet structures are provided on an upper side between a shoe toe portion and a shoe throat portion of the flexible substrate. One end of the shoe eyelet structure is fixedly connected to the flexible substrate, and the shoe eyelet structure protrudes from the flexible substrate and is suspended so as to be penetrated by a shoe lace and adjust the degree of tightness of the flexible substrate. Such a shoe is comfortable and is easy to manufacture.