A method for forming a plate includes attaching a first strand portion to a flexible substrate to form a first layer on the substrate and positioning a second strand portion on the first layer to form a second layer on the first layer in a plurality of discrete regions on the substrate. The method also includes positioning a plurality of traction elements into corresponding cavities formed into a first mold surface and positioning the substrate on the first mold surface to change a shape of the substrate. At least one of heat and pressure is applied to the first strand portion, the second strand portion, the substrate, and the traction elements to conform the substrate to the shape of the first mold surface and form the traction elements into the substrate at each of the discrete regions. The method also includes incorporating the substrate into an article of footwear.

Provided is a self-fitting and automatically adjustable footwear wherein the shoe upper and/or shoe tongue have or are attached to a shape memory material (SMM). Upon stimulation, the SMM deforms and brings the footwear to self-assemble about a foot, which further brings two clasp members close to each other and facilitates the clasp thereof to form a self-assembled and closed footwear. The clasp members may be integrated with straps or shoelaces, and optionally SMM. The footwear may include a motor, a control unit, and sensors which enable a motor-actuated fine tensioning of the footwear. A push button to enable manual opening of the footwear may be affixed on the footwear or removably attached to multiple surfaces/locations. The entire assembly generates data transmittable to health care providers and other data trackers. The footwear may include a battery, which may be charged by placing the footwear on a charge dock station.

The present disclosure encompasses three-dimensional articles comprising flexible-composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three-dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form fiber-reinforced continuous shaped articles that are flexible and collapsible.

A method of manufacturing a non-woven fabric includes the steps of: (a.) providing a substrate, wherein the substrate is air permeable in at least a portion of its surface; (b.) providing a fiber transfer device adapted to transfer fibers onto the substrate; (c.) transferring a first plurality of fibers onto the substrate; and (d.) applying a pressure differential to the air permeable portion of the substrate, wherein the strength of the pressure differential is varied across the surface of the substrate.

Aspects of the present invention relate to a dynamic woven material that is capable of undergoing a dimensional change in response to an external stimulus. The dynamic woven material comprises a plurality of discrete woven cells, where each woven cell comprises a reactive region and a non-reactive region. The reactive region changes from a first physical state to a second physical state when the woven material is exposed to the external stimulus. The woven material may be formed with zonal stretch properties by varying the areas occupied by the reactive region and the non-reactive region in each woven cell. For example, the bigger the area occupied by the reactive region in the woven cells in a particular zone of the dynamic woven material, the higher the level of stretch in the particular zone may be. Exemplary products manufactured from the dynamic woven material include, for example, articles of footwear.

Curable compositions are provided comprising:

(a) an isocyanate-functional prepolymer having a weight average molecular weight of 4000 to 15,000;

(b) a curing agent comprising a mixture of polyamines, wherein at least one polyamine has an amine equivalent weight of 125 to 250; and

(c) an abrasion resistant additive comprising organic and inorganic particles. The isocyanate-functional prepolymer is (i) a reaction product of a polyisocyanate and a polyamine having primary and/or secondary amino groups; and/or (ii) a reaction product of a polyisocyanate and a polyol. Upon application of the composition to a substrate as a coating and after curing to form a coated substrate, the coated substrate demonstrates a coating loss of less than 0.33 cm.sup.3 after being subjected to 1000 cycles of a TABER Abrasion Test using S-42 sandpaper strips and two 1000 gram weights. Coated substrates and footwear components prepared from the compositions are also disclosed.

Provided is a self-fitting and automatically adjustable footwear wherein the shoe upper and/or shoe tongue have or are attached to a shape memory material (SMM). Upon stimulation, the SMM deforms and brings the footwear to self-assemble about a foot, which further brings two clasp members close to each other and facilitates the clasp thereof to form a self-assembled and closed footwear. The clasp members may be integrated with straps or shoelaces, and optionally SMM. The footwear may include a motor, a control unit, and sensors which enable a motor-actuated fine tensioning of the footwear. A push button to enable manual opening of the footwear may be affixed on the footwear or removably attached to multiple surfaces/locations. The entire assembly generates data transmittable to health care providers and other data trackers. The footwear may include a battery, which may be charged by placing the footwear on a charge dock station.

An upper shell panel may be placed between first and second sections of a mold. The first section may include one or more expansion cavities and the second section may include one or more pour cavities. A foam-producing chemical mixture may be delivered into the one or more pour cavities and the mold may be closed. The delivered foam-producing chemical mixture may be allowed to expand within the closed mold and to force regions of the upper shell panel into the one or more expansion cavities. The upper shell panel may then be removed from the mold subsequent to the expansion of the delivered mixture.

Provided is a self-fitting and automatically adjustable footwear wherein the shoe upper and/or shoe tongue have or are attached to a shape memory material (SMM). Upon stimulation, the SMM deforms and brings the footwear to self-assemble about a foot, which further brings two clasp members close to each other and facilitates the clasp thereof to form a self-assembled and closed footwear. The clasp members may be integrated with straps or shoelaces, and optionally SMM. The footwear may include a motor, a control unit, and sensors which enable a motor-actuated fine tensioning of the footwear. A push button to enable manual opening of the footwear may be affixed on the footwear or removably attached to multiple surfaces/locations. The entire assembly generates data transmittable to health care providers and other data trackers. The footwear may include a battery, which may be charged by placing the footwear on a charge dock station.

Provided is a self-fitting and automatically adjustable footwear wherein the shoe upper and/or shoe tongue have or are attached to a shape memory material (SMM). Upon stimulation, the SMM deforms and brings the footwear to self-assemble about a foot, which further brings two clasp members close to each other and facilitates the clasp thereof to form a self-assembled and closed footwear. The clasp members may be integrated with straps or shoelaces, and optionally SMM. The footwear may include a motor, a control unit, and sensors which enable a motor-actuated fine tensioning of the footwear. A push button to enable manual opening of the footwear may be affixed on the footwear or removably attached to multiple surfaces/locations. The entire assembly generates data transmittable to health care providers and other data trackers. The footwear may include a battery, which may be charged by placing the footwear on a charge dock station.