In one aspect, the present disclosure provides a knitted component comprising a course with a plurality of loops. An inlaid strand formed of a second yarn may be included in the knitted component. A first portion of the course may be formed with a first yarn and a second portion of the course may be formed with the second yarn. The inlaid strand may be inlaid within the first portion of the course.

This application is generally directed to articles including cage structures and related systems and methods. The cage structures have utility in footwear and apparel (e.g., articles of clothing, braces, accessories). In some cases, the article is a footwear article. In some cases, the article is an article of apparel. In some embodiments, the article includes a textile. In some embodiments, the article includes a cage structure (e.g., comprising a polymer) attached to a substrate (e.g., a textile). In some embodiments, the interface of attachment between the substrate and the cage structure is substantially free of an adhesive.

A customizable footwear assembly and manufacturing method. The footwear assembly having a plantar shell and dorsal shell forming a caging system. The plantar shell has a contour shaped to conform with a bottom surface contour of the wearer's foot. An upper perimeter portion forms an opening to the interior area configured to receive at least a portion of the wearer's foot therethrough. A dorsal shell has a shaped to conform with an upper surface contour of the wearer's foot. The dorsal shell is movable between open and closed positions relative to the interior area of the plantar shell. The dorsal shell has an outer perimeter portion configured to engage the upper perimeter portion of the plantar shell to form a caging system that transfer loads between the dorsal and plantar shells when the dorsal shell is in the closed position and during use of the footwear by the wearer.

A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

A method of forming an upper for an article of footwear includes providing a first material layer over a shoe last, providing a second material layer over the first material layer such that the first and second material layers adhere to each other at an interface between the first and second material layers, where one or both of the first material layer and second material layer is provided by spray forming a polymer material onto the last. The material layers are removed from the last and turned inside out such that the first material layer includes an exposed surface that forms an exterior surface of the upper.

A wearable container containing a composite which has an alternating pattern containing groupings of woven fabric and groupings of biaxially oriented thermoplastic films. The composite has a thickness of less than about 5 mm. Each grouping of woven fabric contains at least one woven fabric layer, each woven fabric layer containing tape elements having a base layer of a strain oriented olefin polymer disposed between covering layers of a heat fusible olefin polymer. Each grouping of biaxially oriented thermoplastic films contain at least one biaxially oriented thermoplastic film which has a core layer of thermoplastic disposed between covering layers of a thermoplastic able to bond to polypropylene.

A method of forming a plate for an article of footwear includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a midfoot region of the plate than at a forefoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

The present disclosure encompasses three-dimensional articles comprising flexible-composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three-dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form fiber-reinforced continuous shaped articles that are flexible and collapsible.

A footwear upper is made of a knitted engineered fabric. The footwear upper includes a front portion for covering an upper part of a foot, an intermediate portion corresponding to an insole, and a rear portion for covering a heel. The front portion, the intermediate portion and the rear portion are produced with an engineered fabric composed of an internal core and a pair of external layers of knitted fabric. The footwear upper is made as one piece, is already contoured during a machining stage and is ready to be applied to a sole without any other type of machining, except for the possibility of sealing for joining the front portion to the rear portion laterally.

A method for manufacturing a shoe part includes: the first mixing step, the standing step, the second mixing step, the setting step, and the hot press forming step. The invention mainly uses the waste coffee grounds material as raw material to manufacture the shoe part. In addition to the aroma of coffee, the shoes have the functions of deodorization and dehumidification while being worn by the user, thereby achieving multiple objectives of environmentally friendly materials, low cost, strong structure and environmentally friendly after-use treatment.