A fiber bound engineered material is provided that imparts an intended characteristic at an intended relative location. A fiber layer is entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections. Variations in the fibers and/or inclusion of scrim materials prior to entanglement allows for an intended characteristic (e.g., a functional characteristic) at an intended relative location (e.g., a position determined by an article to be formed therefrom).

A method of forming a fiber-bound engineered material utilizing carrier screens is provided that imparts an intended characteristic at an intended relative location. Also provided are articles formed of fiber-bound engineered materials manufactured utilizing carrier screens. A fiber layer is placed adjacent at least one carrier screen and entangled with additional fibers in a manner to create a non-uniform engineered material. The lack of uniformity of a fiber-bound engineered material may be accomplished through manipulation of the fibers and/or through fiber binding a scrim. The fiber layer binds with additional fibers through entanglement such that a mechanical connection between the entangled fibers is provided. This entanglement allows the fibers to bind without supplemental adhesives, interlacing, or connections.

An upper for an article of footwear may be at least partially formed with a knitted component. The knitted component may include a sock portion and a tongue portion, the sock portion having a hollow structure and a toe area, the hollow structure (a) forming an ankle opening in a heel region of the footwear and (b) extending between the heel region and a forefoot region of the footwear to define a void within the footwear for receiving a foot. The tongue portion may have an elongate configuration (a) located in at least a portion of a length of a throat area of the upper and (b) including at least two knit layers that are coextensive

Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Methods are described for creating a correspondence between percentages of a spot color and print material thicknesses. For example, a method can include printing a set of printed regions on a substrate, wherein each printed region is printed according to a different percentage of a selected spot color. The method can further comprise measuring the thickness of each printed region. The method can further comprise comparing the thickness of each printed region with a target thickness for the printed region. The target thickness for the printed region can be determined according to the percentage of the selected spot color used for printing the printed region. The method can further comprise, for each target thickness, determining an adjusted spot color percentage required to print a layer of structural print material having the target thickness.

An upper includes an upper body covering the instep of a foot. An upper body includes a first layer, a second layer disposed with a gap from the first layer, and a third layer connecting the first layer and the second layer. A part of the upper body is disposed with a low stiffness region having lower stiffness than an adjacent region. At least a part of the low stiffness region has a point in which the third layer is not disposed. A plurality of holes is disposed in at least a part of a portion of the first layer and the second layer of the low stiffness region corresponding to the point in which the third layer is not disposed.

An article of footwear includes an upper with an outer layer, an elastic layer, and a lacing system. The outer layer extends through a forefoot region, a midfoot region, and a heel region of the article of footwear and covers, at least partially, a medial side and a lateral side of the article of footwear. The elastic layer extends through the midfoot region and the heel region of the article of footwear and covers, at least partially, an instep region of the article of footwear. The lacing system extends, at least partially, across the instep region, and the outer layer includes a first elasticity and the elastic layer includes a second elasticity at least three times greater than the first elasticity.

A method of manufacturing an article may include positioning a first textile sheet against a second textile sheet and reciprocating a single needle of an embroidery machine through the first textile sheet and the second textile sheet, the needle forcing fibers of the second textile sheet through the first textile sheet. The fibers may have terminal ends extending outward of an exterior side of the first textile sheet through which the fibers are forced. A method may include forcing fibers from a second side to an opposite side of a single textile sheet to create a pattern of the fibers on the opposite side. Various articles such as footwear uppers may be manufactured according to the method.

A footwear upper has a unitary knit structure with a knit outer face layer, a knit inner face layer, and a knit intermediate layer integrally knit to define forefoot, midfoot, and heel regions of the footwear upper. The knit intermediate layer is disposed between the knit outer face layer and the knit inner face layer at a plurality of first zones and absent from or present in a lesser amount or a lesser density in a plurality of second zones, the first zones alternating with the second zones in a longitudinal direction, and the unitary knit structure having a greater modulus of elasticity in the longitudinal direction in the first zones than in the second zones, and a greater breathability in the second zones than in the first zones. A method of manufacturing the footwear upper is disclosed.

Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.