Systems and methods for manufacturing a garment, include: (a) receiving garment design input data for a garment design including data representing a first textile structural unit at a first location in the garment design and data representing a second textile structural unit at a second location in the garment design; (b) generating a textile production machine instruction data set based on the garment design input data; (c) forming a first garment using a first textile production machine to include the first textile structural unit at a first location in the first garment and the second textile structural unit at a second location in the first garment; (d) creating revised garment design input data for the garment design based on the first garment created in the forming step; (e) generating revised textile production machine instruction data set based on the revised garment design input data; and (f) forming a second garment using a textile production machine and the revised garment design input data including the changes to the garment design.

A sole for an article of footwear includes a continuous dispensed component forming a first layer and a second layer. The first layer is disposed directly on top of the second layer. The continuous dispensed component forms a medial sidewall and a lateral sidewall. The first layer includes a starting point where the continuous dispensed component is first dispensed. The continuous dispensed component continuously transitions from the first layer to the second layer at the starting point.

A variable thickness knitted component including a first region having a spacer knit construction, the first region having a first thickness, and a second region having the spacer knit construction, the second region having a second thickness different than the first thickness. The knitted component may be an integral one-piece element.

An upper of an article of footwear comprises a plurality of stretch zones each having a respective stretching capability. Suitable example stretch zones may include four-way stretch zones, two-way stretch zones, and/or lock-out zones. In some examples, an upper having a plurality of stretch zones comprises a single continuous piece of material configured to have regions of different stretching capability. The single piece of material may comprise a layered material having two stretchable outer layers, wherein a plurality of stretch zones of the piece of material are defined by corresponding intermediate layers disposed at selected locations between the outer layers. Examples of intermediate layers providing two-way stretch, four-way stretch, and little or no stretch are disclosed.

An article of apparel includes a composite material. The composite material includes a pliable first layer and a resilient second layer, where the first and second layers are secured to each other via a patterned strand network. In forming the composite material, the second layer is stretched and maintained under tension while the first layer is secured to the second layer via the patterned strand network. The tension on the second layer is then released, resulting in contraction of the second layer in relation to the first layer and an outward buckling or protrusion of the first layer in relation to the second layer to form protruding cells along the composite material that are bounded by portions of the patterned strand network. The patterned strand network can be formed using embroidery with one or more auxetic patterns in the stitching.

Embodiments of the present invention relate to a thermoplastic polyurethane (“TPU”) infused mesh material that is molded to form at least a portion of a shoe. The TPU infused mesh may be formed as an upper, a portion of sole or other components of a shoe. The TPU infused mesh is formed, in an exemplary embodiment, through the application of liquid TPU to a surface of a spacer mesh. The liquid TPU infused spacer mesh is then cured, cut to a pattern, and heat molded to form a desired portion of the shoe. The heat molded TPU mesh is coupled to other portions of the shoe (e.g., sole) to form an article footwear in an exemplary embodiment.

A method of making an article of footwear with an upper including a ribbon structure is disclosed. The method includes laying down ribbon elements in straight and winding sections. The method includes stitching or otherwise attaching the ribbon elements to a backing layer. The method also includes embroidering a periphery of the ribbon structure to tack down any raised portions of the ribbon at the periphery. The method also includes inserting a lace through loops in the ribbon structure.

A customized, flat-knit multi-zonal element for a shoe upper and a method of producing such an element that allows for continuous knitting while controlling positioning of individual threads. One or more carriages may move continuously along the needle bed while threads are provided to the needles for a complete stroke. Knit elements may include multiple zones with differing properties. Threads may alter positions within knit structures from zone to zone. A knit element may include a first zone in a first plane that includes at least two merged threads to form a merged knit structure and a second zone in a second plane connected to the first zone seamlessly. Some knit structures may be positioned throughout the knit element such that they control a position of zones relative to each other.

A stitching system includes a jig capable of joining two shoe parts and capable of being used in an automated stitching machine. The jig includes a lower member capable of being operably coupled to the automated stitching machine and an upper member also capable of being operably coupled to the automated stitching machine. The two shoe parts are held in place between the lower member and the upper member. The lower member, the upper member and the two shoe parts therebetween are moved by the automated stitching machine in accordance with a pattern stored in the automated stitching machine.

The present disclosure relates to a platform for footwear. The platform includes bevels and an internal channel for assembling an upper with the platform. A first bevel is defined in a first side portion of the platform and is configured to receive a portion of a first upper side. A second bevel is defined in a second side portion of the platform and is configured to receive a portion of a second upper side. An internal channel is positioned within the platform and extends between the first bevel and the second bevel. The internal channel is configured to receive a fastener to assemble the upper with the platform. The platform may also include a slot for receiving an edge portion of a sock liner to assemble the sock liner with the platform.