A cycling shoe comprises a sole defining an undersurface of the cycling shoe, the sole having connection holes configured for connection of a pedal cleat to the sole. An upper is connected to the sole and defining with the sole a foot-receiving cavity. An expansion zone is located in a lateral or medial subportion of a metatarsal portion and/or toe portion of the cycling shoe and configured to be opposite a portion of at least a fifth metatarsal of a wearer of the cycling shoe, the expansion zone being entirely surrounded by a window of structural upper paneling and defined by at least one panel having a greater stretching characteristics than the structural upper paneling of the window.

In one aspect, a textile component including bulking yarn is disclosed. In embodiments, the textile component is a knitted component. In one embodiment, an article of footwear includes a knitted component arch support configured to reduce the rate of pronation. A support structure may include a fusible yarn adjacent to an external surface of the arch support, a bulking yarn, and a nonfusible yarn. In certain embodiments, an arch support includes compartments and flex lines. In another aspect, an article having a knitted component includes a rigid material, a bulking yarn, and a flexible material. The rigid material may be fusible yarn. Methods for forming a textile component are provided. One embodiment involves knitting a first section comprising a fusible yarn, a second section comprising a bulking yarn, and a third section comprising a nonfusible yarn, and heating.

Textile Components, such as upper members for articles of footwear, include: (a) a first portion having a first edge, wherein the first edge includes a first portion of material engaged with a first seam support material via a first thermoplastic material; (b) a second portion having a second edge, wherein the second edge includes a second portion of material engaged with a second seam support material via a second thermoplastic material; and (c) structure to engage the first and second edges in an abutting edge joint (such as a zig-zag stitch). The resulting textile components may be lightweight and breathable (e.g., due to use of lightweight upper fabric), having a comfortable fit (e.g., due to the abutting edge joint), while still providing a strong, stable, and durable construction (e.g., due to the presence of the seam support member(s)).

An article of footwear includes an upper having a quarter having a lower edge having a first slit defined therein and a vamp having an upper edge having a second slit defined therein. The quarter and the vamp are joined along a seam extending along the lower edge of the quarter and the upper edge of the vamp with the first slit and the second slit cooperating with one another. At least a portion of the lower edge of the quarter is adhesively sealed to an inner surface of the vamp.

Hot melt sequins and methods of applying these sequins are disclosed. The sequins may be stitched to a layer of an article in a pattern to form a relatively rigid structure. The sequins may be made of a hotmelt material and melted to form a continuous structure. The sequins may be located along a lacing region and used as eyelets to secure laces.

A method and a system for manufacturing footwear. The footwear including at least two footwear parts. The footwear parts are at least partly connected together by stitching for forming at least part of an upper part of the footwear. The method includes providing a base layer and providing the at least two footwear parts. The at least two footwear parts are positioned on the base layer. The at least two footwear parts are fixated on the base layer in respective relative positions corresponding to predefined connected positions. The at least two footwear parts are connected with each other by an automated stitching. The at least two footwear parts in connected form to provide the footwear.

An article of footwear formed from a flat pattern to include a side seam and/or utilizing aperture alignment of multiple flat pattern pieces is disclosed. In aspects, an article of footwear, such as an upper, is formed from a flat pattern and modified into a dimensional article of footwear that includes a side closing. The side closing may comprise adjoined side edges of the flat pattern upper that are secured to each other with a securing element to maintain the dimensional article of footwear in its shape. Alignment of the parts may be provided through at least partial alignment of apertures in the flat pattern upper and apertures in a securing element and/or other flat pattern pieces, including using multi-purpose apertures, allowing streamlined processing and manufacturing of footwear.

Comfortable, protective, durable, and lightweight footwear with minimal component parts. Both the footwear and the method of constructing the same is streamlined.

An article of footwear may include an upper that has a plurality of discrete sections secured to one another. Each discrete section may include a base layer and a cover layer. Each cover layer may be secured to and may cover the outer side of a corresponding base layer. Each cover layer may be configured to be selectively removable from the base layer independently of each other cover layer to expose the outer side of the base layer. A method of manufacturing the article of footwear may include providing the plurality of base layers and providing the plurality of cover layers. The method may further include securing the cover layers to the base layers so that the cover layers cover the outer sides of the base layers.

A knitted component with a surface that includes first areas and second areas having different relative coefficient of frictions and that are formed in an alternating pattern. The first areas of the first surface are 40% to 80% of the total surface area for the first surface. The alternating pattern may be in the form of concentric shapes. The alternating pattern may have linear boundaries and curvilinear boundaries between first areas and second areas. The first areas can be formed from a first yarn having a core and a coating. The coating at least partially surrounds the core.