A needle assembly for a stitching machine comprises a stitching jig comprising a needle holder, a needle clamp hoop and a fixing jig. The needle holder has needle sockets to hold a plurality of needles. The needle clamp hoop is connected to the needle holder to retain needles in the sockets. The fixing jig is connected to the needle clamp hoop to couple with a reciprocating bar of the stitching machine. A method for manufacturing an article of footwear upper comprises laying out a first sheet of material; positioning a second sheet of material to overlap with the first sheet of material at an overlap; positioning a felt material adjacent the overlap so that the second sheet of material is between the first sheet of material and the felt material; and felting the felt material to draw fibers of the felt material through the first and second sheets of material.

An article of footwear flat pattern with an integrated collar liner is provided. The flat pattern has a flat upper with a top surface forming an exterior of a dimensionally formed article of footwear and a bottom surface facing an internal cavity of the dimensionally formed article of footwear. The flat pattern also includes a collar liner that is coupled with the flat upper at an ankle opening. The collar liner has an interior surface and an opposite exterior surface. The exterior surface forms an exposed surface of the internal cavity of the dimensionally formed article and the interior surface faces the flat upper bottom surface within the internal cavity of the dimensionally formed article. However, the collar liner external surface faces the flat upper top surface at an ankle opening coupling location.

The present disclosure provides a knitted component, the knitted component with a knit element that forms at least a portion of an upper for an article of footwear and defines an interior void for receiving a foot. A lower perimeter edge of the knit element may extend between a lateral side and a medial side of the upper. At least one strand of the knitted component may extend through the lower perimeter edge on opposite sides of the knitted component so as to extend between the lateral side and the medial side of the upper. The knitted component may be formed on a knitting machine, and the at least one strand may be configured to be tensioned to tighten the upper around a last.

The machine for making a shoe upper comprises a reel holder rack, a dial and a sinker crown, a needle cylinder with a vertical axis and forward and backward movement having a plurality of grooves, inside of which the needles are slidable, controlled by selection thereof, a cup element, at least four feeders assembled along the circumference of the machine, guide, first brake, first recovery means for recovering each of the threads to be fed to said needles for forming the upper and a suction bell for unloading said upper, said selection of said needles comprising a pre-selection cam defining a working path and a non-working path of the heels of the elastic jacks of the corresponding needles and sub-needles of said cylinder and a lifting cam defining a first path executing working stitches and a second lowered path with respect to the first path executing tuck stitches.

A boot form for a hockey skate is made of multiple plastic materials having different hardness properties, or different flexural moduli, and is formed via an injection-molding process or another similar process. One or more of the plastic materials may be reinforced with fibers of glass, carbon, aramid, or another stiffening material to strengthen one or more regions of the boot form. For example, pellets of a first plastic material having a flexural modulus of approximately 190 MPa (e.g., a polyamide elastomer block amide) may be injected into a mold to form a softer upper region of the boot form. And pellets of a second plastic having a flexural modulus of approximately 20,000 MPa (e.g., a Nylon 12 with long glass fibers) may be injected into the mold to form a stiffer lower region of the boot form. Additional skate components may then be attached to the boot form.

The present invention concerns a shoe upper, including (a) a first sheet, (b) a second sheet, (c) a connecting region in which the first sheet is connected to the second sheet, and (d) a first coating. The first coating is applied onto a first region of the first sheet, a second region of the second sheet, and a third region of the connecting region. The first region, the second region, and the third region are connected.

An article of footwear may include an upper incorporating a knitted component. The knitted component includes a knit element and an inlaid strand formed of unitary knit construction with the knit element. The inlaid strand extends through the knit element. A portion of the inlaid strand may extend into the heel region and may be external to the heel region. Pulling on the external portion may tension the inlaid strand.

An article of footwear comprises a sole structure and an upper. The upper is connected to the sole structure to form an enclosure to at least partially receive a foot. The upper comprises a first panel forming a first portion of the upper and having a first texture, a second panel forming a second portion of the upper and having a second texture, and an embroidery area extending across portions of the first panel and the second panel and having an appearance that replicates the first texture extending into the second texture.

An article of footwear flat pattern with an integrated collar liner is provided. The flat pattern has a flat upper with a top surface forming an exterior of a dimensionally formed article of footwear and a bottom surface facing an internal cavity of the dimensionally formed article of footwear. The flat pattern also includes a collar liner that is coupled with the flat upper at an ankle opening. The collar liner has an interior surface and an opposite exterior surface. The exterior surface forms an exposed surface of the internal cavity of the dimensionally formed article and the interior surface faces the flat upper bottom surface within the internal cavity of the dimensionally formed article. However, the collar liner external surface faces the flat upper top surface at an ankle opening coupling location.

In one aspect of the disclosure, a knitted component may have a medial part, a lateral part, a forefoot region, a midfoot region, and a rearfoot region. The rearfoot region may include a first zone having a first level of stretch and extending from a lower region of one of the medial part and the lateral part toward an upper heel region. The first zone may have an elongate portion. The knitted component may include a second zone adjacent the first zone and having a second level of stretch greater than the first level of stretch. The second zone may extend into the medial part and the lateral part and may substantially cover a calcaneus region.