An article of footwear comprising an upper defining a forefoot region, a midfoot region, and a heel region of the article of footwear, and a sole structure coupled with the upper. The sole structure includes a midsole and an outsole coupled with a bottom surface of the midsole. A void structure is provided within the sole structure, which includes a plurality of voids defining channels that extend through an entire width of the sole structure. The void structure includes a plurality of first voids in the shape of a vertical lemniscate and a plurality of second voids in the shape of a horizontal lemniscate.

Presented are automated manufacturing systems for fabricating engineered textiles, footwear and apparel formed with such engineered textiles, methods for making such engineered textiles, and memory-stored, processor-executable instructions for operating such manufacturing systems. An automated manufacturing system constructs engineered textiles from workpieces composed of superposed, unwoven wires. The system includes a movable end effector bearing a stitching head and an image capture device. The stitching head has a thread feeder and sewing needle to generate stitches. The image capture device captures images of the workpiece and outputs data indicative thereof. A system controller receives this image capture device data and locates, from the captured image of the workpiece, gaps defined between quadrangles of the superposed wires. The controller commands the end effector to sequentially move the stitching head and thereby align the sewing needle with the gaps, and commands the stitching head to insert a succession of stitches within these gaps.

Footwear upper components include a fabric element and a bladder component that defines a sealed interior chamber. The bladder component includes: (a) a first major surface engaged with the fabric element, wherein this first major surface defines at least part of a first perimeter seam surface and at least part of a first surface of the sealed interior chamber, (b) a second major surface opposite the first major surface, wherein this second major surface defines at least part of a second perimeter seam surface opposite the first perimeter seam surface and at least part of a second surface of the sealed interior chamber opposite the sealed interior chamber's first surface, and (c) and a fluid chamber between the first and second major surfaces. The first major surface (and optionally the second major surface) may include texturing, e.g., texturing corresponding to texture present on a surface of the fabric element.

Waterproof upper components of shoes, and methods of making waterproof shoes and waterproof upper components thereof are described.

The present invention concerns a shoe upper, including (a) a first sheet, (b) a second sheet, (c) a connecting region in which the first sheet is connected to the second sheet, and (d) a first coating. The first coating is applied onto a first region of the first sheet, a second region of the second sheet, and a third region of the connecting region. The first region, the second region, and the third region are connected.

An upper for an article of footwear, the upper including a base layer defining a least a portion of the upper and polymer threads stitched to the base layer. The polymer threads may include a core composed of a first material and a coating composed of a second material, where the melting point of the first material is higher than the melting point of the second material. The polymer threads may be bonded to the base layer by the coating of the polymer threads. The polymer threads may include one or more polymer thread sets stitched in pattern(s) on area(s) of an outer surface of the base layer to provide targeted characteristics to area(s) on the upper. In some embodiments, the polymer threads may be bonded to the base layer with heat and/or pressure.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A knitted or woven component including an upper of an article of footwear, the upper including a knitted textile that is knitted together via a plurality of yarn such that the plurality of knitted yarn at least partially forms the knitted component. The article of footwear includes a midsole coupled to the knitted textile of the upper such that the midsole is positioned adjacent to the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear, and an outsole coupled to the midsole on an opposite side of the knitted textile of the upper such that the outsole is separated from the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear by the midsole disposed therebetween.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.