Shoe uppers having smooth seams and methods for producing them are disclosed. In one embodiment the upper uses thermoplastic seam tape which forms bonds between contiguous upper sections after being subjected to heat and/or pressure. In another embodiment, different parts of the shoe can be joined using hidden seams. Close seams can also be covered with a transfer material adapted to give the interior and/or exterior of the upper a smooth surface. In yet another embodiment, a method is disclosed which allows three-dimensional upper sections to be bonded on a last using thermoplastic seam tape.

Described are materials for a shoe upper, in particular for soccer shoes, with a particularly low weight. The material includes an inner polyurethane layer, an outer polyurethane layer, and a textile reinforcing layer. The textile reinforcing layer is arranged between the inner polyurethane layer and the outer polyurethane layer. The inner polyurethane layer and the outer polyurethane layer comprise thermoset polyurethane. The textile reinforcing layer comprises apertures through which the inner polyurethane layer and the outer polyurethane layer are connected to each other.

A method for making an article of apparel includes applying an auxetic structure to a first layer such that the auxetic structure penetrates the first layer. The auxetic structure includes a plurality of interconnected members forming an array of cell units. Each of the plurality of interconnected members form cell walls with interior recesses defined within the cell walls. The method further comprises coupling a second layer to the first layer via the auxetic structure.

A data generating apparatus includes: an input unit that receives foot shape data; a processor that computes shoe last data from the foot shape data received by the input unit; and an output unit that outputs the shoe last data computed by the processor. The processor further computes processing data for processing a member that forms an upper of a shoe, based on the computed shoe last data. The output unit further outputs the processing data computed by the processor.

An upper for a shoe includes a woven element comprising at least one single-layer portion and at least one multi-layer portion, wherein the single-layer portion is formed from a single woven layer and the multi-layer portion is formed from at least two overlapping woven layers, wherein the at least one single-layer portion is adjacent to the at least one multi-layer portion, and wherein the multi-layer portion comprises at least one protrusion of the woven element.

An article of apparel includes a first layer and a second layer. An auxetic structure penetrates the first layer. The auxetic structure includes a plurality of interconnected members forming an array of cell units. Each of the plurality of interconnected members form cell walls with interior recesses defined within the cell walls. The second layer is coupled to the first layer via the auxetic structure.

Described are methods of two-dimensionally and three-dimensionally forming an article of wear using vacuum forming in an automated process. In the two-dimensional method, the article of wear comprises a generally flat shape with three-dimensional features molded into the first material layer.

Described are shoe uppers for a sports shoe with a first layer with a first surface and an opposing second surface, a first yarn section with a first diameter, wherein the first yarn section is arranged on the first surface of the first layer, and a second yarn section with a second diameter, wherein the second yarn section is arranged on the first surface of the first layer. The first yarn section and the second yarn section have at least one parallel portion in which the first yarn section is substantially parallel to the second yarn section, and wherein a distance between the first yarn section and the second yarn section is smaller than a larger value of the first diameter and the second diameter.

A moisture-permeable waterproof shoe includes an upper unit, an inner sleeve unit, and an outsole unit. The upper unit defines an inner space having a top open end and a bottom closed end. The inner sleeve unit is fixedly disposed in the inner space, and includes a moisture-permeable waterproof shoe-like inner sleeve and a thermoplastic polyurethane (TPU) sheet. The moisture-permeable waterproof shoe-like inner sleeve has an inner sleeve bottom surface and defines a wearing space having a top open end and a bottom closed end. The TPU sheet has a top surface fixedly connected to the inner sleeve bottom surface by a high-frequency welding method. The outsole unit is fixedly connected to an underside of the upper unit.

A method of manufacturing an article that includes providing an element formed of an elastomeric material or composite; placing the surface of the element in contact with a substrate; and affixing the element to the substrate. The element includes an uncured, partially cured, or fully cured UV radiation curable elastomeric material and optionally one or more regions of an adhesive material. The element is affixed to the substrate while the surface of the element is in contact with a surface of the substrate by increasing a temperature of at least a portion of the element, applying pressure to at least a portion of the element, or exposing the uncured or partially cured UV radiation curable material to UV radiation in an amount and for a duration of time that is sufficient to partially cure the uncured material or to fully cure the partially cured material.