A variety of devices for protecting a user's foot from injury are disclosed. In one instance, the device is an external metatarsal protection device for a shoe or boot, having a sole with a first surface for supporting a wearer's foot and a second surface for contacting a ground area, an upper affixed to the sole, and an integral toe cap. An interior surface of the upper and the first surface of the sole define a receptacle for receiving the wearer's foot. The external protection device is incorporated along an exterior surface of the upper and is positioned to protect at least a metatarsal region of the wearer's foot. In an instance, the external protection device has injection-molded first and second layers of material, with the cushioning elements formed on a surface of the first layer and a plurality of grooves defined on a surface of the second layer.

A shoe comprises a flexible shell having an internal space and a sole body accommodated in the shell. The shell includes a bottom wall portion and a peripheral wall portion. The bottom wall portion and a portion of the peripheral wall portion adjacent to the bottom wall portion define a lower space which is a space of the internal space in which the sole body is disposed. A portion of the peripheral wall portion located above the portion adjacent to the bottom wall portion forms an upper space of the internal space that is a space in which the wearer's foot is inserted. The bottom wall portion covers a lower surface of the sole body and thus has an external surface configuring a tread of the shoe.

Methods for manufacturing uppers for articles footwear that include thermo-forming an upper composed of one or more low melting point thermoplastic polymers. The methods may include disposing a skin for forming an upper over and inflatable bladder. The skin may include at least one of a base layer composed of a low melting point thermoplastic polymer and a grid layer including a yarn composed of a low melting point thermoplastic polymer. The skin and inflatable bladder may be placed into a mold cavity and the mold may be heated to a predetermined temperature. The inflatable bladder may be inflated such that the skin is pressed against an interior surface of the heated mold cavity to cause the skin to take on the shape of the internal surface of the mold cavity, thereby forming an upper for an article of footwear.

Articles of footwear including a thermo-molded upper having a skin composed of one or more low melting point thermoplastic polymers. The skin may include at least one of: a base layer composed of a low melting point thermoplastic polymer and a grid layer including a yarn composed of a low melting point thermoplastic polymer. The uppers may be formed by placing a skin and an inflatable bladder into a mold cavity and heating the mold to a predetermined temperature. The inflatable bladder may be inflated such that the skin is pressed against an interior surface of the heated mold cavity to cause the skin to take on the shape of the internal surface of the mold cavity, thereby forming an upper for an article of footwear.

An article of footwear can include provisions for facilitating the installation of various components such as a lighting apparatus. During manufacture of the article of footwear, the upper and/or sole structure can include a chamber designed to receive the lighting apparatus. The lighting apparatus can be installed in the chamber after manufacture of the article of footwear. In some cases, the lighting apparatus can include provisions for facilitating the installation of the lighting apparatus in the chamber, including a removable handle portion that can help guide the lighting apparatus within the chamber.

An upper for a shoe includes a woven element comprising at least one single-layer portion and at least one multi-layer portion, wherein the single-layer portion is formed from a single woven layer and the multi-layer portion is formed from at least two overlapping woven layers, wherein the at least one single-layer portion is adjacent to the at least one multi-layer portion, and wherein the multi-layer portion comprises at least one protrusion of the woven element.

An article of footwear with a dynamic support system that controls arrays of tiles in the upper of the footwear to adjust the level of support provided in different regions of the upper. Sensors in the sole of the footwear, in the upper of the footwear and/or in an article worn by the wearer of the footwear measure the level of stress or other characteristics and provide input to one or more microprocessors that control motors located in the sole or in the upper of the footwear. When the motors are activated, they may compress or loosen arrays of tiles to adjust the stiffness of the upper in one or more regions of the upper.

A protective footwear includes a foot engagement portion, a lower-leg engagement portion, and a cable closure system. The lower-leg engagement portion defines a cable end interface and a buckle interface. The cable closure system is configured to facilitate at least partially securing the protective footwear to a leg of a wearer. The cable closure system includes a buckle assembly configured to releasably couple to the buckle interface and a cable extending between the cable end interface and the buckle assembly. The cable has a first end coupled to the cable end interface and an opposing second end coupled to the buckle assembly.

Described are shoe uppers for a sports shoe with a first layer with a first surface and an opposing second surface, a first yarn section with a first diameter, wherein the first yarn section is arranged on the first surface of the first layer, and a second yarn section with a second diameter, wherein the second yarn section is arranged on the first surface of the first layer. The first yarn section and the second yarn section have at least one parallel portion in which the first yarn section is substantially parallel to the second yarn section, and wherein a distance between the first yarn section and the second yarn section is smaller than a larger value of the first diameter and the second diameter.

An upper for an article of footwear includes an inner boot having an ankle opening and an instep region formed between the ankle opening and an anterior end of the upper and a cushioning member disposed over the instep region of the inner boot and including a first side fixed to a medial side of the upper and a second side tethered to a lateral side of the upper.