A heating system includes at least one electric heater disposed within the fluid flow system. A control device includes a microprocessor and is configured to determine a temperature of the at least one electric heater based on a model and at least one input from the fluid flow system. The control device is configured to provide power to the at least one electric heater based on the temperature of the at least one electric heater.

An exhaust system is provided that includes an exhaust aftertreatment unit, first and second exhaust pathway in communication with and upstream of the exhaust aftertreatment unit, a thermally activated flow control device operable in a first and second mode, and a thermal storage device. In the first mode, the flow control device permits exhaust to flow to the aftertreatment unit through the first pathway and inhibits flow through the second pathway. In the second mode, the flow control device permits exhaust flow to the aftertreatment unit through the second pathway and inhibits flow through the first pathway. The flow control device may switch between the first and second modes based on a change of temperature. The thermal storage device is within the second pathway, stores thermal mass, and provides thermal insulation to enable a catalyst of the aftertreatment unit to maintain a predetermined temperature for a predetermined time.

An exhaust system is provided that includes an exhaust aftertreatment unit, first and second exhaust pathway in communication with and upstream of the exhaust aftertreatment unit, a thermally activated flow control device operable in a first and second mode, and a thermal storage device. In the first mode, the flow control device permits exhaust to flow to the aftertreatment unit through the first pathway and inhibits flow through the second pathway. In the second mode, the flow control device permits exhaust flow to the aftertreatment unit through the second pathway and inhibits flow through the first pathway. The flow control device may switch between the first and second modes based on a change of temperature. The thermal storage device is within the second pathway, stores thermal mass, and provides thermal insulation to enable a catalyst of the aftertreatment unit to maintain a predetermined temperature for a predetermined time.

A valve with a sleeve movable along its central axis regulates fluid flow between the orifices of a housing for the valve. The valve has a thermost including heat-sensitive and movable parts, the latter being translatable relative to the heat-sensitive part along the central axis during expansion of a thermodilatable material contained in the heat-sensitive part. The thermostat is kinematically connected to the housing by a stirrup and kinematically connected to the sleeve, such that movements between the heat-sensitive and movable parts regulate the sleeve. In order for the valve to be more compact and safer, the stirrup has an arm extending lengthwise parallel to the central axis and connecting inside the sleeve the heat-sensitive part to an attachment part of the housing, and a fastener at its longitudinal end opposite the thermostat suitable for locking to the attachment part by plastic deformation.

A mounting device facilitates connecting an Internet of Things (IoT) device, such as thermostatic radiator valve (TRV) and automatic temperature balanced actuator (ABA), to a hydronic heating/cooling system to control the temperature of a room by changing the flow of hot/cold water through radiator. The mounting devices includes a male section and a female section, which is attached to the IoT device. The mounting device may be installed in two stages. First, a male section is attached to a component of the hydronic heating/cooling system (for example, a valve or manifold) by threading the male section onto the component. Second, a female section, is positioned to male section and locked into place by releasing a sliding sleeve. The female section (with the IoT device) may be easily removed by retracting the sliding sleeve.

A control system for use in a fluid flow application includes a heater and a control device. The heater has at least one resistive heating element and the heater is operable to heat fluid. The control device determines at least one flow characteristic of a fluid flow based on a heat loss of the at least one resistive heating element and determines a mass flow rate of the fluid based on the at least one flow characteristic and a property of the at least one resistive heating element. And the property of the at least one resistive heating element includes a change in resistance of the at least one resistive heating element under a given heat flux density.

A control system for use in a fluid flow application includes a heater and a control device. The heater has at least one resistive heating element and the heater is operable to heat fluid. The control device determines at least one flow characteristic of a fluid flow based on a heat loss of the at least one resistive heating element and determines a mass flow rate of the fluid based on the at least one flow characteristic and a property of the at least one resistive heating element. And the property of the at least one resistive heating element includes a change in resistance of the at least one resistive heating element under a given heat flux density.

A method for operating a heater system including a resistive heating element having a material with a non-monotonic resistivity vs. temperature profile is provided. The method includes heating the resistive heating element to within a limited temperature range in which the resistive heating element exhibits a negative dR/dT characteristic, operating the resistive heating element within an operating temperature range that at least partially overlaps the limited temperature range, and determining a temperature of the resistive heating element such that the resistive heating element functions as both a heater and a temperature sensor. The resistive heating element can function as a temperature sensor in a temperature range between about 500 C. and about 800 C., and the non-monotonic resistivity vs. temperature profile for the material of the resistive heating element can have a local maximum and a local minimum.

A method for operating a heater system including a resistive heating element having a material with a non-monotonic resistivity vs. temperature profile is provided. The method includes heating the resistive heating element to within a limited temperature range in which the resistive heating element exhibits a negative dR/dT characteristic, operating the resistive heating element within an operating temperature range that at least partially overlaps the limited temperature range, and determining a temperature of the resistive heating element such that the resistive heating element functions as both a heater and a temperature sensor. The resistive heating element can function as a temperature sensor in a temperature range between about 500 C. and about 800 C., and the non-monotonic resistivity vs. temperature profile for the material of the resistive heating element can have a local maximum and a local minimum.

A thermostat device provided with a cylindrical boss protruding into a flow of fluid flowing in from a fluid inlet inside a device housing from a direction obstructing the flow of fluid, wherein a rectifying wall in the shape of a thin plate that protrudes toward an upstream side of the flow of fluid from the boss is provided as a rectifying means. The rectifying wall is formed in the shape of a plate that gradually increases in thickness from the fluid inlet side toward the boss. The leading edge along a direction of the flow of fluid is formed to have a tapered shape inclined from the tip of the boss toward the base of the boss. A side of the boss opposite the side facing the fluid inlet is provided with a rib.