A pre-roll cone folding system for use in folding top portions of pre-roll cones, including at least (A) one or more pre-roll cone holders, a given one of the one or more pre-roll cone holders including at least a sloped cavity for supporting a pre-roll cone with a top portion of the pre-roll cone protruding from the sloped cavity; (B) one or more pre-roll cone folders for engaging the one or more pre-roll cone holders, a given pre-roll cone folder of the one or more pre-roll cone folders including at least (1) a receptacle to receive at least a portion of the protruding top portion of the pre-roll cone, and (2) a slot; and (C) a pre-roll cone plunger with a shaft for insertion through the slot of the given pre-roll cone folder and with a shaper for shaping at least the top portion of the pre-roll cone.

A tube loading, filling and sealing system that includes a tube loading apparatus, a tube filling apparatus, a tube sealing apparatus configured to receive and seal a plurality of tubes, and a weighing apparatus configured to weigh a plurality of filled tubes. A method of filling tubes with a herb mixture using a tube loading, filling, and sealing system. The method including loading the tubes into a tube filling apparatus using a tube loading apparatus, filling the tubes loaded into the tube filling apparatus with a herb mixture, sealing the filled tubes using a tube sealing apparatus, and weighing the sealed tubes using a weighing apparatus.

A tube loading, filling and sealing system that includes a tube loading apparatus, a tube filling apparatus, a tube sealing apparatus configured to receive and seal a plurality of tubes, and a weighing apparatus configured to weigh a plurality of filled tubes. A method of filling tubes with a herb mixture using a tube loading, filling, and sealing system. The method including loading the tubes into a tube filling apparatus using a tube loading apparatus, filling the tubes loaded into the tube filling apparatus with a herb mixture, sealing the filled tubes using a tube sealing apparatus, and weighing the sealed tubes using a weighing apparatus.

A system and method for dispensing cones comprises a cone filler control system; a cone stack feed tube that receives a cone stack; a roller drive motor; a roller coupled to the roller drive motor and that is located below the cone stack feed tube outlet, wherein the roller is rotated for a predefined duration by the roller drive motor when the roller drive motor is actuated by the cone filler control system; and a cone chute located below the roller and above a cone receptacle, wherein the roller rotates to draw the leading cone out from the cone stack feed tube outlet and into the cone chute inlet in response to actuation of the roller drive motor, and wherein the leading cone travels through the cone chute into the cone receptacle after the leading cone has entered into the cone chute.

A system and method for dispensing cones comprises a cone filler control system; a cone stack feed tube that receives a cone stack; a roller drive motor; a roller coupled to the roller drive motor and that is located below the cone stack feed tube outlet, wherein the roller is rotated for a predefined duration by the roller drive motor when the roller drive motor is actuated by the cone filler control system; and a cone chute located below the roller and above a cone receptacle, wherein the roller rotates to draw the leading cone out from the cone stack feed tube outlet and into the cone chute inlet in response to actuation of the roller drive motor, and wherein the leading cone travels through the cone chute into the cone receptacle after the leading cone has entered into the cone chute.

A method involves placing a cigarette starter cone in a cavity of a holding fixture carried on a carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas infused with terpene oil or vapor, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A method involves placing a cigarette starter cone in a cavity of a holding fixture carried on a carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas infused with terpene oil or vapor, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A method for assembling a cigarette involves placing a cigarette starter cone in an internal cavity of a holding fixture carried on a translatable carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A method for assembling a cigarette involves placing a cigarette starter cone in an internal cavity of a holding fixture carried on a translatable carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A method of compacting a smokeable product in a cone for production of smoking articles is disclosed. The method includes aligning a respective cone held in a cone pallet with a pin. The cone contains a volume of the smokeable product and has an open upper end. The method further includes advancing the pin into the volume of the smokeable product through the open upper end of the cone; and withdrawing the pin from the volume of the smokeable product. The volume of the smokeable product has an empty column formed therein when the pin is withdrawn. The method further includes vibrating the cone pallet to induce collapse of the smokeable product into the column.