An example method of producing an electric machine is described herein. The method can include providing the electric machine. The electric machine can include a rotor and a stator, where the stator includes a magnetic core and a stator winding. Additionally, the magnetic core can include a plurality of teeth defining a plurality of slots between adjacent teeth. The stator winding can also include a first portion arranged inside a slot and a second portion arranged outside the slot. The method can further include optimizing, using a computing device, a geometry of the first portion of the stator winding, where the first portion of the stator winding in the provided electric machine has the optimized geometry.

A method for modeling joints using User Element (UEL) techniques by analytically eliminating a series of internal degrees of freedom for representing actual weld or joint stiffness in structures. The resulting formulation is in closed-forms enabling computational accuracy and simplicity for structural applications. For spot joint, the detailed ring type of finite elements required to achieve a reasonable accuracy can be replaced by a simple finite element mesh using just four user elements. The UEL joint modeling method offers accurate stress calculation results by comparing with the mesh-insensitive structural stress method coupled with a detailed explicit joint representation of joints. The UEL method can also be applied for modeling seam welded joints, e.g., MIG, laser, and friction stir welds. The explicit representation of weld fillet geometry required by existing methods is no longer needed by the UEL plate/shell elements without losing any accuracy.

A method to design the kits and layup the reinforcement layers and core using projection system, comprising a mold having a contoured surface; a layup projection generator which: defines a plurality of mold sections; identifies the dimensions and location for a plurality of layup segments. A model-based calibration method for alignment of laser projection system is provided in which mold features are drawn digitally, incorporated into the plug(s) which form the wind turbine blade mold, and transferred into the mold. The mold also includes reflective targets which are keyed to the molded geometry wherein their position is calculated from the 3D model. This method ensures the precision level required from projection system to effectively assist with fabrication of wind turbine blades. In this method, digital location of reflectors is utilized to compensate for the mold deformations.

The present disclosure generally relates to material processing of a two-dimensional sheet like material into a desired three-dimensional shape object. In more detail, this disclosure presents a system, a computer device and an industrial robot for use in material processing of a two-dimensional sheet like material. The system may comprise one or more computer devices and one or more industrial robots in a distributed computing environment. A two-dimensional sheet like material may be provided to the industrial robot. Also, a digital instruction for the spreading and subsequent folding of the provided two-dimensional sheet by means of the industrial robot may be received from a computer device. The industrial robot may execute a thus received digital instruction to produce, or otherwise create, a desired design of a three-dimensional object from the provided two-dimensional sheet like material.

The present disclosure generally relates to material processing of a two-dimensional sheet like material into a desired three-dimensional shape object. In more detail, this disclosure inter alia presents a non-transitory computer-readable medium comprising executable instructions for use in material processing of a two-dimensional sheet like material using a computer device.

A computer-implemented method for designing a sheet part comprising beads. The method comprises providing a CAD model representing the part. The CAD model includes a feature tree. The feature tree has one or more CAD parameters each having an initial value. The method further comprises providing a bead optimization program specified by one or more use and/or manufacturing performance indicators. The one or more indicators comprise one or more objective function(s) and/or one or more constraints. The method further comprises modifying the initial values of the one or more CAD parameters by solving the optimization program using a gradient-based bead optimization method. The optimization method has as free variables the one or more CAD parameters. The optimization method uses sensitivities. Each sensitivity is an approximation of a respective derivative of a respective performance indicator with respect to a respective CAD parameter.

A method is provided for the creation of an addendum for use in the design and production of sheet metal formed components, which method uses a sectionless approach. In a preferred approach, elevation curve (EC) lines are established relating to the component (ECc) and binder (ECb), and it is these lines which are used to design the addendum. Additional EC lines (EC1, EC2, EC3, etc.) can be added to modify or optimize the addendum design. The spaces between the EC lines are filled using various parameterized filling techniques so as to provide the addendum design. Optimization of the addendum can be achieved by modification of the various EC lines, so as to modify or control the various design parameters, in accordance with various quality or design criteria. A more rapid, and less complicated approach to addendum design is provided.

A resin behavior analysis apparatus configured to analyze behavior of a fiber when molding a sheet material of a fiber reinforced resin including a fiber bundle which is an assembly of a plurality of the fibers. The apparatus includes: a CPU and a memory connected to the CPU. The CPU is configured to perform: generating a sheet model which is a model of the sheet material; generating a fiber bundle model which is a model of the fiber bundle in the sheet model; generating a fiber model which is a model of the fiber in the fiber bundle model; and analyzing behavior of the fiber model based on a condition for molding the sheet material.

A method for designing fiber-composite parts in which part performance and manufacturing efficiency can be traded-off against one another to provide an “optimized” design for a desired use case. In some embodiments, the method involves generating an idealized fiber map, wherein the orientation of fibers throughout the prospective part align with the anticipated load conditions throughout the part, and then modifying the idealized fiber map by various fabrication constraints to generate a process-compensated preform map.

A method and apparatus for identifying a portion that is a factor causing a discrepancy in springback amount between a press-formed product and a CAE analysis. The method includes a formed product driving stress distribution acquisition step of acquiring a driving stress distribution of a press-formed product, an analysis driving stress distribution acquisition step of acquiring a driving stress distribution of a springback analysis, a stress difference distribution setting step of setting a stress difference distribution, a stress difference springback amount acquisition step of acquiring a springback amount based on the stress difference distribution, a changed stress difference springback amount acquisition step of acquiring a springback amount by changing a value in a region of the stress difference distribution, and a springback amount discrepancy factor portion identification step of identifying a portion that is a factor causing a discrepancy in springback amount by comparing the acquired springback amounts.