Provided are a method and apparatus for making a cigarette filter assembly for potentially reducing particle breakthrough. The method includes forming a lofty porous network of charge retaining polymer fibers by mechanical, chemical or thermal bonding of the fibers, wrapping the lofty porous network in a cylindrical or tubular shape with optional mediating filter fibers in a filter paper to form a filter plug while maintaining the lofty structure. The charge retaining fibers can be charged to attract and hold particles from such sources as particulate matter from sorbents (preventing break-through), and smoke constituents while having a suitable pressure drop. The apparatus handles the lofty media with minimal crushing, for example, by spacing apart delivery rolls equipped with protrusions to punch, push, and/or pull the lofty media ahead for high speed operation.

An apparatus for and a method of manufacturing a crimped web for an aerosol-generating article is provided, including feeding a substantially continuous web to a set of crimping rollers including a first roller and a second roller, each of which is corrugated across at least a portion of a width thereof; and crimping the web by feeding the web between the rollers in a longitudinal direction of the web such that corrugations of the rollers apply a plurality of longitudinally extending and substantially parallel crimp corrugations to the web, wherein pitch values of the corrugations of one or both of the rollers vary across the width thereof such that pitch values of the crimp corrugations vary across a width of the crimped web.

Packing tools and systems and methods for using a packing tool to hand-make smoking products are disclosed. In some embodiments, the packing tool may include an elongate body having a first tamping end and a second tamping end opposite the first tamping end, and a handle attached to, or formed with, the elongate body. The handle may be disposed between the first and second tamping ends. The first tamping end may have a first width sized to fit within a filter end of a smoking product. The second tamping end may have a second width sized to fit within an ignition end of a smoking product. The packing tool may additionally include a single row of troughs configured to distribute material of a smoking product, a set of ruler markings proximate the first tamping end, and a paper curling portion disposed between the handle portion and second tamping end.

A method for reducing stress of a garniture belt in a tobacco industry machine for manufacturing rods from a continuous rod comprising a garniture belt, guiding bars configured for guiding the garniture belt, a filling material receiving section, a rod diameter setting section, and a rod stabilizing section, the method comprising adjusting a resistance of motion of the garniture belt in at least one of the filling material receiving section or the rod stabilizing section by adjusting a width of the garniture channel by changing positions of the guiding bars in the horizontal direction perpendicular to a longitudinal axis of the garniture channel.

A filter (11) for a smoking article (10) comprises a first flow path (13) through the filter, a second flow path (14) through the filter, the second flow path being disposed around the first flow path, and a selector (16) for allowing flow selectively through the first and second flow paths.

The invention provides a method of producing a tobacco smoke filter or filter element comprising: • heat treating a continuously advancing longitudinally extending strand of material; • cooling the heat treated continuously advancing strand; and • forming a longitudinally extending outer layer of tobacco smoke filtering material around the continuously advancing strand, to form a continuously advancing rod comprising a longitudinally extending strand (1a) of material and a longitudinally extending outer layer (2a) of tobacco smoke filtering material engaged around the longitudinally extending strand (1a). An apparatus for carrying out the method, and products of the method, are also provided.

According to embodiments of the present invention, there is provided a tube filter production device including a tube filter exterior forming case into which one or more filter tows are introduced and from which a tubular rod formed from the one or more filter tows is discharged, a tube filter forming bar extending in an inner region of the tube filter exterior forming case in order to form a hollow of the tubular rod, and a steam chamber having at least one steam nozzle in communication with the inner region of the tube filter exterior forming case and configured to supply steam to the one or more filter tows through the steam nozzle, wherein the tube filter forming bar has a duct extending in a longitudinal direction of the tube filter forming bar and a flavoring nozzle formed in a downstream end region of the tube filter forming bar to deliver a flavoring liquid or a moisturizing liquid supplied through the duct to the hollow of the tubular rod.

A filter rod for a cigarette or other smoking article comprising a filter plug having a a plurality of threads extending though at least part of the filter plug, and an apparatus and method for manufacturing such a filter rod.

A method of producing filter tips for cigarettes, each of which comprises two portions of filter material arranged on opposite ends of a portion of granular material; the first portion of filter material is wrapped in a sheet so as to obtain an intermediate element having a substantially tubular shape and an open end; the granular material and the second portion of filter material are then inserted through the open end, while the intermediate element is kept vertical with the open end facing upwards; in this way it is possible to obtain high quality filter tips at high speed.

A tow band (TB) for use in a cigarette filter is a tow band in which a plurality of filaments (F) made of cellulose acetate fibers are bundled together and crimped. In the tow band, a filament denier is not less than 6.0 and not more than 11.0, a total denier is not less than 5,000 and not more than 15,000, and a Cv value of the number of crimps of the tow band is not more than 4%.