A method of producing a nuclear fuel product includes the steps of providing a core comprising aluminium and low-enriched uranium; and sealing said core in a cladding. The low-enriched uranium has a proportion of U235 below 20 wt %. The step of providing the core including melting low-enriched uranium and aluminium in a furnace to form a melt of uranium-aluminium alloy, producing a powder from the melt of uranium-aluminium alloy, and cold-spraying the powder on a surface of the cladding.

A method of producing a nuclear fuel product includes the steps of providing a core comprising aluminium and low-enriched uranium; and sealing said core in a cladding. The low-enriched uranium has a proportion of U235 below 20 wt %. The step of providing the core including melting low-enriched uranium and aluminium in a furnace to form a melt of uranium-aluminium alloy, producing a powder from the melt of uranium-aluminium alloy, and cold-spraying the powder on a surface of the cladding.

A nuclear fission reactor, flow control assembly, methods therefor and a flow control assembly system. The flow control assembly is coupled to a nuclear fission module capable of producing a traveling burn wave at a location relative to the nuclear fission module. The flow control assembly controls flow of a fluid in response to the location relative to the nuclear fission module. The flow control assembly comprises a flow regulator subassembly configured to be operated according to an operating parameter associated with the nuclear fission module. In addition, the flow regulator subassembly is reconfigurable according to a predetermined input to the flow regulator subassembly. Moreover, the flow control assembly comprises a carriage subassembly coupled to the flow regulator subassembly for adjusting the flow regulator subassembly to vary fluid flow into the nuclear fission module.

A method of forming one or more structures by additive manufacturing comprises introducing a first layer of a powder mixture comprising graphite and a fuel on a surface of a substrate. The first layer is at least partially compacted and then exposed to laser radiation to form a first layer of material comprising the fuel dispersed within a graphite matrix material. At least a second layer of the powder mixture is provided over the first layer of material and exposed to laser radiation to form inter-granular bonds between the second layer and the first layer. Related structures and methods of forming one or more structures are also disclosed.

An elongate fuel element is described that has a silicon carbide cladding enclosing a fuel, such as UO.sub.2, wherein the fuel is dimensioned relative to the cladding to define gaps at each lateral end of the enclosure sufficiently large such that upon swelling in use, the fuel does not increase the strain on the cladding beyond the limits of the claddings strain tolerance. The lateral gaps at the ends of the fuel allow lateral expansion during swelling that reduces the strain on the cladding.

Engineering safety systems always have insufficiencies in terms of safety, and construction of a complete safety system causes installation costs for the safety system to become very high. Provided is a small nuclear reactor HAVING a load following control system in which a nuclear reaction in the nuclear reactor is naturally controlled by the generated heat, the small nuclear reactor being provided with: a reactor core provided with a plurality of fuel assemblies of metallic fuels containing uranium (U) 235, 238 and/or plutonium (Pu) 239; a primary coolant comprising a liquid metal; a neutron reflector which serves to control the nuclear reaction in the reactor core and is disposed to enclose the periphery of the reactor core; and a mechanism which contains a liquid or a gas having an expansion coefficient greater than that of the neutron reflector, converts the coefficient of volumetric expansion into an amount of linear thermal expansion, and, by using same, moves the neutron reflector or adjusts the spacing between the plurality of fuel assemblies.

Engineering safety systems always have insufficiencies in terms of safety, and construction of a complete safety system causes installation costs for the safety system to become very high. Provided is a small nuclear reactor HAVING a load following control system in which a nuclear reaction in the nuclear reactor is naturally controlled by the generated heat, the small nuclear reactor being provided with: a reactor core provided with a plurality of fuel assemblies of metallic fuels containing uranium (U) 235, 238 and/or plutonium (Pu) 239; a primary coolant comprising a liquid metal; a neutron reflector which serves to control the nuclear reaction in the reactor core and is disposed to enclose the periphery of the reactor core; and a mechanism which contains a liquid or a gas having an expansion coefficient greater than that of the neutron reflector, converts the coefficient of volumetric expansion into an amount of linear thermal expansion, and, by using same, moves the neutron reflector or adjusts the spacing between the plurality of fuel assemblies.

Nuclear propulsion fission reactor structure has an active core region including fuel element structures, a reflector with rotatable neutron absorber structures (such as drum absorbers), and a core former conformal mating the outer surface of the fuel element structures to the reflector. Fuel element structures are arranged abutting nearest neighbor fuel element structures in a tri-pitch design. Cladding bodies defining coolant channels are inserted into and joined to upper and lower core plates to from a continuous structure that is a first portion of the containment structure. The nuclear propulsion fission reactor structure can be incorporated into a nuclear thermal propulsion engine for propulsion applications, such as space propulsion.

Cover gas control systems include a reservoir and injection path for direct injection into fuel transfer machinery. If seals in the fuel handling machinery leak, cover gas is provided from the reservoir to flow to the leak without contamination from a reactor to which the fuel transfer machinery is joined. This providing cover gas may be passive or automatic in response to a detected low pressure level, detected ambient air ingress, low volume level of cover gas, or manually actuated through an operator. The cover gas may be injected from below the leak but above the reactor. A limitation in the injection path keeps cover gas injection at rates sufficient to allow operator reaction and sealing before the reservoir is depleted. A pressure pulse transmitter, blowout preventer, and transfer port plug are useable in the systems, which can be implemented in fuel handling machinery for reactors using a cover gas.

Cover gas control systems include a reservoir and injection path for direct injection into fuel transfer machinery. If seals in the fuel handling machinery leak, cover gas is provided from the reservoir to flow to the leak without contamination from a reactor to which the fuel transfer machinery is joined. This providing cover gas may be passive or automatic in response to a detected low pressure level, detected ambient air ingress, low volume level of cover gas, or manually actuated through an operator. The cover gas may be injected from below the leak but above the reactor. A limitation in the injection path keeps cover gas injection at rates sufficient to allow operator reaction and sealing before the reservoir is depleted. A pressure pulse transmitter, blowout preventer, and transfer port plug are useable in the systems, which can be implemented in fuel handling machinery for reactors using a cover gas.