A customizable thin plate fuel form and reactor core therefor are disclosed. The thin plate fuel will comprise a fuel material embedded within a matrix material, with the entire unit having a coating. The thin plate fuel may be flat or curved and will have flow channels formed within at least the top surface of the fuel plate. The structure of the thin plate fuel will make it easier for coating with Tungsten or any other suitable material that will help contain any byproducts, prevent reactions with the working fluid, and potentially provide structural support to the thin plate fuel.

A customizable thin plate fuel form and reactor core therefor are disclosed. The thin plate fuel will comprise a fuel material embedded within a matrix material, with the entire unit having a coating. The thin plate fuel may be flat or curved and will have flow channels formed within at least the top surface of the fuel plate. The structure of the thin plate fuel will make it easier for coating with Tungsten or any other suitable material that will help contain any byproducts, prevent reactions with the working fluid, and potentially provide structural support to the thin plate fuel.

Some embodiments include a method comprising: flowing a molten salt out of a molten salt reactor at a first temperature, heating the molten salt reactor to a second temperature above the melding point of the second salt mixture causing the second salt mixture to melt; flowing the second salt mixture out of the molten salt reactor; flowing a third salt mixture into the molten salt reactor; and cooling the molten salt reactor from the second temperature to a third temperature causing the third salt mixture to solidify on the interior surface of the housing. In some embodiments, the molten salt may include a first salt mixture comprising at least uranium. In some embodiments, the first temperature is a temperature above the melting point of the first salt mixture.

Some embodiments include a method comprising: flowing a molten salt out of a molten salt reactor at a first temperature, heating the molten salt reactor to a second temperature above the melding point of the second salt mixture causing the second salt mixture to melt; flowing the second salt mixture out of the molten salt reactor; flowing a third salt mixture into the molten salt reactor; and cooling the molten salt reactor from the second temperature to a third temperature causing the third salt mixture to solidify on the interior surface of the housing. In some embodiments, the molten salt may include a first salt mixture comprising at least uranium. In some embodiments, the first temperature is a temperature above the melting point of the first salt mixture.

Nuclear reactor systems and associated devices and methods are described herein. A representative nuclear reactor system includes a heat pipe network having an evaporator region, an adiabatic region, and a condenser region. The heat pipe network can define a plurality of flow paths having an increasing cross-sectional flow area in a direction from the evaporator region toward the condenser region. The system can further include nuclear fuel thermally coupled to at least a portion of the evaporator region. The heat pipe network is positioned to transfer heat received from the fuel at the evaporator region, to the condenser region. The system can further include one or more heat exchangers thermally coupled to the evaporator region for transporting the heat out of the system for use in one or more processes, such as generating electricity.

Process for manufacturing a nuclear component comprising i) a support containing a substrate based on a metal (1), the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising amorphous chromium carbide; the process comprising a step a) of vaporizing a mother solution followed by a step b) of depositing the protective layer (2) onto the support via a process of chemical vapor deposition of an organometallic compound by direct liquid injection (DLI-MOCVD).

Nuclear component comprising i) a support containing a substrate based on a metal, the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising amorphous chromium carbide. The composite nuclear component manufactured by the process of the invention has improved resistance to oxidation, hydriding and/or migration of undesired material.

The invention also relates to the use of the nuclear component for combating oxidation and/or hydriding.

Process for manufacturing a nuclear component comprising i) a support containing a substrate based on a metal (1), the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising amorphous chromium carbide; the process comprising a step a) of vaporizing a mother solution followed by a step b) of depositing the protective layer (2) onto the support via a process of chemical vapor deposition of an organometallic compound by direct liquid injection (DLI-MOCVD).

Nuclear component comprising i) a support containing a substrate based on a metal, the substrate (1) being coated or not coated with an interposed layer (3) positioned between the substrate (1) and at least one protective layer (2) and ii) the protective layer (2) composed of a protective material comprising amorphous chromium carbide. The composite nuclear component manufactured by the process of the invention has improved resistance to oxidation, hydriding and/or migration of undesired material.

The invention also relates to the use of the nuclear component for combating oxidation and/or hydriding.

According to an embodiment, a design method for a light-water reactor fuel assembly comprises: accumulating a determined fuel data, showing that each of a combination of p.Math.n/N and e is feasible as the core or not, wherein N is a number of the fuel rods in the fuel assembly, n is a number of the fuel rods containing the burnable poison, p is a ratio wt % of the burnable poison in the fuel, and e is an enrichment wt % of the uranium 235 contained in the fuel assembly; formulating a criterion formula which determines whether a combination of p.Math.n/N and e is feasible as a core or not and is formulated based on the determined fuel data; and determining whether a temporarily set composition of the fuel assembly is approved as a core or not based on the criterion formula.

The fuel element of the present invention includes a cladding tube and a metal fuel contained in the cladding tube, in which a gas plenum region is formed above the metal fuel and inside the cladding tube and has a small-diameter portion in the gas plenum region. Further, the fuel assembly of the present invention includes the fuel element of the present invention and a wrapper tube surrounding the fuel element, in which a coolant material passage is formed between the fuel element and the fuel element. Further, the core of the present invention includes an inner core fuel region loaded with the fuel assembly according to the present invention, and an outer core fuel region loaded with the fuel assembly of the present invention.

A method of loading fuel in multiple reactor cores associated with a plurality of fuel cycles. The method includes, in a first fuel cycle, loading a first reactor core with a first fuel assembly selected from a first batch of fuel, loading the first reactor core with a first partially spent fuel assembly from a second batch of fuel, loading a second reactor core with a second fuel assembly from the first batch of fuel, and loading the second reactor core with a second partially spent fuel assembly from the second batch of fuel. In a second fuel cycle, which is performed after a completion of the first fuel cycle, the method includes loading the second reactor core with a fresh fuel assembly, and loading the second reactor core with the first fuel assembly from the first batch of fuel.