A methodology is disclosed for compaction of a ceramic matrix of certain nuclear fuels incorporating neutron poisons, whereby those poisons aid in reactor control while aiding in fuel fabrication. Neutronic poisons are rare-earth oxides that readily form eutectics suppressing fuel fabrication temperature, of particular importance to the fully ceramic microencapsulated fuel form and fuel forms with volatile species.

Disclosed is a nuclear fuel rod including at least one or more fuel pellets, a cladding tube surrounding the fuel pellets, and burnable absorber inside the cladding tube. The burnable absorber comprises a burnable absorber material and a cladding material surrounding the burnable absorber material. The burnable absorber has a disk shape, and the cladding material is an alloy comprising zirconium.

Disclosed is a nuclear fuel rod including at least one or more fuel pellets, a cladding tube surrounding the fuel pellets, and burnable absorber inside the cladding tube. The burnable absorber comprises a burnable absorber material and a cladding material surrounding the burnable absorber material. The burnable absorber has a disk shape, and the cladding material is an alloy comprising zirconium.

A method is described for forming duplex layers including an interlayer and a corrosion resistant boundary layer on a nuclear fuel rod cladding tube for use in a water cooled nuclear reactor. The method includes forming, by thermal deposition or physical vapor deposition, on the exterior of a substrate, an inner interlayer with Mo, Ta, W or Nb or other particles, and forming, by thermal deposition or physical vapor deposition, on the interlayer, an outer corrosion resistant layer with particles selected from the group consisting of Cr, a Cr alloy, and combinations thereof. The interlayer prevents eutectic formation between the corrosion resistant layer and the substrate.

A fuel rod for a nuclear reactor, including a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween, and a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, wherein the surface area of the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are substantially equal, and the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld.

A fuel rod for a nuclear reactor, including a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween, and a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, wherein the surface area of the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are substantially equal, and the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld.

The present invention relates to a sintered nuclear fuel pellet wherein one or more consolidated bodies of a burnable absorber are inserted inside, wherein the one or more consolidated bodies of the burnable absorber do not include nuclear fuel which includes UO.sub.2, and the one or more consolidated bodies of the burnable absorber are inserted into a radially central region of the sintered nuclear fuel pellet, such that the one or more consolidated bodies are surrounded by the nuclear fuel pellet without being exposed to an outside of the sintered nuclear fuel pellet. The present invention can optimize the regulation of excess reactivity by optimizing the self-shielding and the burning speed of the burnable absorber using one or more consolidated bodies the burnable absorber.

The present invention relates to a sintered nuclear fuel pellet wherein one or more consolidated bodies of a burnable absorber are inserted inside, wherein the one or more consolidated bodies of the burnable absorber do not include nuclear fuel which includes UO.sub.2, and the one or more consolidated bodies of the burnable absorber are inserted into a radially central region of the sintered nuclear fuel pellet, such that the one or more consolidated bodies are surrounded by the nuclear fuel pellet without being exposed to an outside of the sintered nuclear fuel pellet. The present invention can optimize the regulation of excess reactivity by optimizing the self-shielding and the burning speed of the burnable absorber using one or more consolidated bodies the burnable absorber.

An apparatus and method for pressurizing SiC clad rods of a nuclear core component. A lower end of the rod is sealed with a lower end plug and an upper end of the rod is sealed between the cladding and an external piece of an upper end plug that has a through opening through which a separate internal piece of the upper end plug extends. The internal piece of the upper end plug is initially moveable within the through opening between an upper position that forms a gas tight seal and a lower position that forms a gaseous path through the through opening. The rod is placed in a pressure chamber pressurized to a desired pressure. When the pressure is reduced within the pressure chamber the internal pressure in the rod biases the internal piece of the upper end plug in the upper sealed position.

An apparatus and method for pressurizing SiC clad rods of a nuclear core component. A lower end of the rod is sealed with a lower end plug and an upper end of the rod is sealed between the cladding and an external piece of an upper end plug that has a through opening through which a separate internal piece of the upper end plug extends. The internal piece of the upper end plug is initially moveable within the through opening between an upper position that forms a gas tight seal and a lower position that forms a gaseous path through the through opening. The rod is placed in a pressure chamber pressurized to a desired pressure. When the pressure is reduced within the pressure chamber the internal pressure in the rod biases the internal piece of the upper end plug in the upper sealed position.