A nuclear fuel assembly and a method of manufacture thereof are provided. The method comprises depositing a thermally conductive layer onto at least a portion of at least two nuclear fuel layers to create at least two at least partially coated layers. The method comprises stacking the at least two coated layers and bonding the at least two coated layers to form a nuclear fuel assembly.

A nuclear fuel assembly and a method of manufacture thereof are provided. The method comprises depositing a thermally conductive layer onto at least a portion of at least two nuclear fuel layers to create at least two at least partially coated layers. The method comprises stacking the at least two coated layers and bonding the at least two coated layers to form a nuclear fuel assembly.

A method for peening an obstructed region of a metal assembly that is obstructed by an obstructing part of the metal assembly is provided. The method includes determining an optimal peening path for treating the obstructed region irrespective of the obstructing part; identifying a portion of the obstructing part within the optimal peening path; determining a section of the portion of the obstructing part that is removable without affecting a mechanical integrity and functionality of the obstructing part; removing, by machining, the section so as to create additional space along the optimal peening path; and peening the obstructed region, a path of the peening at least partially crossing through the additional space. A method for peening a nuclear reactor pressure vessel is also provided.

A method for peening an obstructed region of a metal assembly that is obstructed by an obstructing part of the metal assembly is provided. The method includes determining an optimal peening path for treating the obstructed region irrespective of the obstructing part; identifying a portion of the obstructing part within the optimal peening path; determining a section of the portion of the obstructing part that is removable without affecting a mechanical integrity and functionality of the obstructing part; removing, by machining, the section so as to create additional space along the optimal peening path; and peening the obstructed region, a path of the peening at least partially crossing through the additional space. A method for peening a nuclear reactor pressure vessel is also provided.

Disclosed herein is a method comprising coating a fissile, uranium-containing ceramic material with a water-resistant layer, the layer being non-reactive with the fissile, uranium-containing ceramic material. The coating is applied to a surface of the fissile, uranium-containing ceramic material. Also disclosed is a fuel for use in a nuclear reactor.

A method for manufacturing a nuclear fuel compact is provided. The method includes forming an additive structure, consolidating a fuel matrix around the additive structure, and thermally processing the fuel matrix to form a fuel compact in which the additive structure is encapsulated therein. The additive structure optionally includes a vertical segment and a plurality of arm segments that extend generally radially from the vertical segment for conducting heat outwardly toward an exterior of the fuel compact. In addition to improving heat transfer, the additive structure may function as burnable absorbers, and may provide fission product trapping.

Fission reactor has a shell encompassing a reactor space within which are a central longitudinal channel, a plurality of axially extending rings with adjacent rings defining an annular cylindrical space in which a first plurality of primary axial tubes are circumferential located. Circumferentially adjacent primary axial tubes are separated by one of the plurality of secondary channels and a plurality of webbings connects at least a portion of the plurality of primary axial tubes to adjacent structure. A fissionable nuclear fuel composition is located in at least some of the plurality of secondary channels and a primary coolant passes thorough at least some of the primary axial tubes. Additive and/or subtractive manufacturing techniques produce an integral and unitary structure for the fuel loaded reactor space. During manufacturing and as-built, the reactor design can be analyzed using a computational platform that integrates and analyzes data from in-situ monitoring during manufacturing.

Fission reactor has a shell encompassing a reactor space within which are a central longitudinal channel, a plurality of axially extending rings with adjacent rings defining an annular cylindrical space in which a first plurality of primary axial tubes are circumferential located. Circumferentially adjacent primary axial tubes are separated by one of the plurality of secondary channels and a plurality of webbings connects at least a portion of the plurality of primary axial tubes to adjacent structure. A fissionable nuclear fuel composition is located in at least some of the plurality of secondary channels and a primary coolant passes thorough at least some of the primary axial tubes. Additive and/or subtractive manufacturing techniques produce an integral and unitary structure for the fuel loaded reactor space. During manufacturing and as-built, the reactor design can be analyzed using a computational platform that integrates and analyzes data from in-situ monitoring during manufacturing.

This disclosure describes fuel-cladding chemical interaction (FCCI) resistant nuclear fuel elements and their manufacturing techniques. The nuclear fuel elements include two or more layers of different materials (i.e., adjacent barriers are of different base materials) provided on a steel cladding to reduce the effects of FCCI between the cladding and the nuclear material. Depending on the embodiment, a layer may be the structural element (i.e., a layer thick enough to provide more than 50% of the strength of the overall component consisting of the cladding and the barriers) or may be more appropriately described as a liner or coating that is applied in some fashion to a surface of the structural component (e.g., to the cladding, or to a structural form of the fuel).

This disclosure describes fuel-cladding chemical interaction (FCCI) resistant nuclear fuel elements and their manufacturing techniques. The nuclear fuel elements include two or more layers of different materials (i.e., adjacent barriers are of different base materials) provided on a steel cladding to reduce the effects of FCCI between the cladding and the nuclear material. Depending on the embodiment, a layer may be the structural element (i.e., a layer thick enough to provide more than 50% of the strength of the overall component consisting of the cladding and the barriers) or may be more appropriately described as a liner or coating that is applied in some fashion to a surface of the structural component (e.g., to the cladding, or to a structural form of the fuel).