A method of making a nuclear fuel pellet for a nuclear power reactor. The method includes providing a nuclear fuel material in powder form, providing an additive, forming a so-called green pellet, wherein said additive is added either to said nuclear fuel material in powder form or to the green pellet, sintering the green pellet, wherein said additive is such that it causes larger grains in the nuclear fuel pellet, and wherein said additive is made of or includes a substance which causes the larger grains and which substantially leaves at least an outer portion of the pellet before and/or during the sintering step.

A method of making a nuclear fuel pellet for a nuclear power reactor. The method includes providing a nuclear fuel material in powder form, providing an additive, forming a so-called green pellet, wherein said additive is added either to said nuclear fuel material in powder form or to the green pellet, sintering the green pellet, wherein said additive is such that it causes larger grains in the nuclear fuel pellet, and wherein said additive is made of or includes a substance which causes the larger grains and which substantially leaves at least an outer portion of the pellet before and/or during the sintering step.

The invention relates to a nuclear fuel cladding comprising: i) a substrate containing a zirconium-based inner layer, optionally coated with at least one intermediate layer formed by at least one intermediate material selected from among tantalum, molybdenum, tungsten, niobium, vanadium, hafnium or the alloys thereof; and ii) at least one protective outer layer placed on the substrate and formed by a protective material selected from either chromium or an alloy of chromium. The nuclear fuel cladding produced using the method of the invention has improved resistance to oxidation/hydriding. The invention also relates to the method for the production of the nuclear fuel cladding by ion etching of the surface of the substrate and deposition of the outer layer on the substrate with a high power impulse magnetron sputtering method (HiPIMS), as well as to the use thereof to protect against oxidation and/or hydriding.

The invention relates to a nuclear fuel cladding comprising: i) a substrate containing a zirconium-based inner layer, optionally coated with at least one intermediate layer formed by at least one intermediate material selected from among tantalum, molybdenum, tungsten, niobium, vanadium, hafnium or the alloys thereof; and ii) at least one protective outer layer placed on the substrate and formed by a protective material selected from either chromium or an alloy of chromium. The nuclear fuel cladding produced using the method of the invention has improved resistance to oxidation/hydriding. The invention also relates to the method for the production of the nuclear fuel cladding by ion etching of the surface of the substrate and deposition of the outer layer on the substrate with a high power impulse magnetron sputtering method (HiPIMS), as well as to the use thereof to protect against oxidation and/or hydriding.

A methodology is disclosed for compaction of a ceramic matrix of certain nuclear fuels incorporating neutron poisons, whereby those poisons aid in reactor control while aiding in fuel fabrication. Neutronic poisons are rare-earth oxides that readily form eutectics suppressing fuel fabrication temperature, of particular importance to the fully ceramic microencapsulated fuel form and fuel forms with volatile species.

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.

A safety system for a nuclear reactor includes a first containment structure and a second containment structure. The double containment configuration is designed and configured to meet all design basis accidents and beyond design basis events with independent redundancy. The remaining systems that control reactivity, decay heat removal, and fission product retention may be categorized and designed as business systems, structures, and components, and can therefore be designed and licensed according to an appropriate quality grade for business systems.

Fuel pellets can include a fission material powder, a protective layer coated on the fission material powder, and an oxidation diffusion barrier coated on the protective layer, with the protective layer and oxidation diffusion barrier being formed through ALD to achieve infiltration of the coatings within the fuel pellets.

The method includes assessing operational characteristics of the fuel assembly, the assessing including determining if the fuel assembly is to be placed in a controlled location in the reactor core, a controlled location being positioned adjacent to a control blade that is to be utilized, and configuring the sidewalls of the outer channel by making at least a first select sidewall of the outer channel a reinforced sidewall, the remaining sidewalls of the outer channel, other than the at least a first select sidewall, being non-reinforced sidewalls. The entirety of the reinforced sidewall as a whole is at least one of thicker and made from a material that is more resistant to radiation-induced deformation as compared to an entirety of the non-reinforced sidewalls.