Method for analyzing surface waviness of tooth flanks of a gearwheel, comprising: measuring two or more teeth of the gearwheel, wherein a deviation of their tooth flank geometry from the setpoint geometry is measured along at least one measuring path on each of the teeth; measuring at least one further tooth, wherein a deviation of its tooth flank geometry from the setpoint geometry is measured along at least one partial measuring path whose length is less than the length of the measuring path; and/or measuring at least one further tooth, wherein a deviation of the tooth flank geometry from the setpoint geometry is measured by touching at least one point on the tooth flank; associating a rotational angle with each measured value and determining a geometrically captured order spectrum by order analysis of the deviations plotted over the rotational angle, wherein one or more compensation and/or interpolation functions are determined.

A method for extracting a gear tooth profile edge based on an engagement-pixel image edge tracking method includes defining a transmission ratio relationship between a cutter and an envelope tooth profile, setting a cutter profile step size and an envelope step size, acquiring instantaneous contact images at different engaging times, and performing a binarization processing on each curve envelope cluster image; sweeping a boundary of an envelope curve cluster, acquiring pixel points of the edge; preliminarily tracking a tooth profile edge, and then performing a secondary extraction and compensation on the pixel points; calibrating coordinates of a cutter profile; extracting a pixel coordinate of an instantaneous engaging point; converting the pixel points among different instantaneous engaging images; extracting a final tooth profile coordinate of the gear, and performing a tooth shape error analysis and a contact line error analysis.

A method of preparing a machining process of a toothed workpiece rotatably drivable around its rotation axis, the machining process to be executed by a tool rotatably drivable around its rotation axis, wherein, for establishing a synchronized matching engagement of the tool with the workpiece toothing, a contact with the workpiece can be or is generated by performing a movement via a positioning axis, and, by means of a surveillance of a movement dedicated to an axis of motion, a contact to the workpiece is used for establishing information about a relative rotary position of the workpiece, whereby the contact is made by a portion of the tool and the dedicated axis of motion is an axis capable to move or rotate the workpiece or the tool but which is not the positioning axis.

A method and machine whereby utilizing both tactile (46) and non-contact (50) sensors or probes for workpiece (56) inspection and/or measurement results in significant cycle time savings while accuracy is maintained.

In the straightening of radial run-out faults or linearity faults on elongate workpieces having at least one toothed region having peaks and troughs of the teeth of said toothed region, such as on toothed shafts or toothed racks, for ascertaining deviations from the ideally straight workpiece, the locations of the surfaces of the not yet straightened workpiece that form a reference plane are scanned at least at points or in portions on or in the region on the active reference circle or pitch circle, respectively, of the toothing that lies between the peaks and troughs of the teeth. The resulting measured items of data are utilized by the straightening machine such that a workpiece that is as ideally straight as possible at least in the toothed region is achieved by the straightening. The elevated locations of the tooth heads of the toothed region that form the peaks of the teeth and the elevated locations of neighboring tooth surfaces that lie in the reference plane are detected, and the height differentials of the elevated locations of the tooth heads in relation to the elevated locations of neighboring tooth surfaces that lie in the reference plane are ascertained. The height differentials are utilized by the straightening machine as corrective measured items of data such that said height differentials are considered when straightening the workpiece so as to form a workpiece that is as ideally straight as possible in the reference plane.

A gear measurement method and a gear measurement apparatus capable of evaluating meshing and fitting of a gear are provided. A measurement method for a gear includes a measurement step of measuring an actual movement locus of a ball that is moved along a tooth groove of the gear as a shape evaluation index for the gear. In the case of a VGR rack, tooth surfaces of rack teeth are constituted of curved surfaces. Thus, a reference pin for use in OPD cannot be disposed so as to be in line contact with the tooth surfaces, and the rack teeth cannot be measured. However, the ball can be disposed so as to be in point contact with the tooth surfaces, which enables a measurement of the rack teeth.

A device and method for measuring dimensional variation of a part, particularly total runout, is provided. The device includes an indicator check body, a clamping device within the indicator check body and an end cap that engages the indicator check body and the clamping device. When the indicator check body and the clamping device are engaged, the device is secured to the part allowing dimensional variations to be measured along the surface of the indicator check body.

An apparatus including an NC controller, a tactile system controlled by the NC controller and movable along a measurement axis, a workpiece receptacle for receiving a workpiece, a rotational drive for rotating the workpiece receptacle with the workpiece about an axis of rotation, and a contactlessly operating sensor device arranged on the tactile system and transferable from a first position into a second position by displacement relative to the tactile system.

A method and apparatus for carrying out contact measurement on at least one tooth flank of a gearwheel workpiece including the steps of: predetermining or defining a maximum region relating to the tooth flank, predetermining or defining a critical region relating to the tooth flank that overlaps the maximum region at least in part, executing relative movements of a probe of a measuring apparatus to guide the probe along the tooth flank to obtain actual measured values with a first resolution for a plurality of locations on the tooth flank within the maximum region, and obtain actual measured values with a second resolution for a plurality of locations on the tooth flank within the critical region, wherein the second resolution is higher than the first resolution.

A method of determining the minimum radius and the mounting distance of a worm gear member (6) of a worm drive (2). The root portion (26) of a tooth slot (24) is probed at a plurality of points along the length of the root and the locations of the points are utilized as the basis for determining the minimum radius and the mounting distance.