Producing a component having an in use gas washed surface includes: obtaining a reference component having a reference shape with an in use gas washed surface; setting one or more performance threshold for the reference shape, the threshold defining an acceptable performance for the reference shape; obtaining a manufactured component made to the reference shape; measuring the manufactured component and determining a displacement distribution indicative of the geometric deviation of the manufactured component from the reference shape; determining a performance sensitivity distribution for the reference component, the sensitivity distribution having a plurality of points, each point indicative of a performance factor for the reference component; combining the sensitivity distribution and displacement distribution to determine a performance prediction for the manufactured component; determining whether the performance prediction is within the performance threshold; accepting or rejecting the component for use if the predicted performance is within or outside the performance threshold, respectively.

An inspection device is disclosed herein. In various embodiments, the inspection system device comprises: a support structure; a motor, a shaft operably coupled to the motor, the shaft extending from a first side of the support structure to a second side of the support structure, the shaft configured to couple to a bladed rotor; and a scanner moveably coupled to the support structure, the scanner configured to generate a three-dimensional model for the bladed rotor.

A tool for measuring geometrical parameters of a vane or a blade of a turbomachine, particularly for measuring a distance between the tip of the vane or blade and a reference plane is provided. The tool includes a first guiding plate and a second guiding plate. The first guiding plate and the second guiding plate are spaced apart from each other in a defined position by means of at least two spacers. Each of the first guiding plate and the second guiding plate is equipped with a first through hole and one or more second through holes. The first through hole is designed to insert through an airfoil of said vane or blade. Each of the second through holes is designed to receive a length measuring tool, e.g. a depth gauge.

Aircraft engine rotors traditionally have low coaxiality after assembly. This is solved by the methods and devices described herein, having advantages that the rotors have high coaxiality after assembly, reduced vibration, easy installation, high flexibility, and improved engine performance. A measurement method and device use an air flotation rotary shaft system determining a rotary reference. An induction synchronizer determines angular positioning of a turntable. Using a four probe measurement device, a radial error of a rotor radial assembly surface and an inclination error of an axial mounting surface are extracted and an influence weight value of the rotor on the coaxiality of assembled rotors is obtained. All rotors required for assembly are measured and an influence weight value of each on the coaxiality of the assembled rotors is obtained. Vector optimization is performed on the weight value of each rotor and an assembly angle of each rotor is obtained.

An inspection device is disclosed herein. In various embodiments, the inspection system device comprises: a support structure; a motor; a shaft operably coupled to the motor, the shaft extending from a first side of the support structure to a second side of the support structure, the shaft configured to couple to a bladed rotor; and a scanner moveably coupled to the support structure, the scanner configured to generate a three-dimensional model for the bladed rotor.

Aircraft engine rotors traditionally have low coaxiality after assembly. This is solved by the methods and devices described herein, having advantages that the rotors have high coaxiality after assembly, reduced vibration, easy installation, high flexibility, and improved engine performance. A measurement method and device use an air flotation rotary shaft system determining a rotary reference. An induction synchronizer determines angular positioning of a turntable. Using a four probe measurement device, a radial error of a rotor radial assembly surface and an inclination error of an axial mounting surface are extracted and an influence weight value of the rotor on the coaxiality of assembled rotors is obtained. All rotors required for assembly are measured and an influence weight value of each on the coaxiality of the assembled rotors is obtained. Vector optimization is performed on the weight value of each rotor and an assembly angle of each rotor is obtained.

A tool to measure the radial stacking angle of a cylindrical blade comprises a base configured to indicate a radial direction of the hub, a component slidable over the blade and configured to indicate the stacking direction of the cylindrical blade, reference elements to provide a reference scale, a setting element configured to set the position of the component with respect to the base, a marker element configured to indicate the magnitude of the angle between the stacking direction and the radial direction using the reference elements; the angle corresponds to the radial stacking angle.