An improved measurement method and system particularly suited for graphite electrodes which correlates point cloud measurements collected from a CMM probe and laser scanner with an optimized model of the measured electrode to confirm the electrode is within tolerance or identify out of tolerance areas. The innovative method and system include a CMM probe either controlled by the operator or other forms of robotic automation, a laser scanner, and optimized models measured against the measured electrode and a computer server controlling a processing program for sorting and processing the collected measurements and optimized models. The described system and method therefore integrates a blend of technologies to precisely check the electrode for defects and to predict the performance within an electric arc furnace.

A laser scanner determines the direction and distance of one or more targets by emitting two substantially parallel beams and receiving respective return beams. Components for handling the received beams are affixed to a monolithic block to ensure fixed relative placement. The direction of the target is determined using an optical encoder to reduce the timing window for interpolation to a fraction of the time it takes for the scanner to make a full revolution. A PLL trained by recent segment timing further improves accuracy and precision. A detection algorithm adapts detection thresholds for the different signatures of return signals depending on the distance to the target. Distance calculations are also adjusted for thermal expansion of the scanner components by including a temperature-variant thermometer output signal in the distance calculation algorithm.

The present disclosure provides a system and method for inspecting and analyzing a pump rotor, such as a progressive cavity pump rotor, by moving a laser that illuminates a surface of the pump rotor along a length of the pump rotor and determining distances from various surfaces of the pump rotor relative to a datum, such as a receiver of reflected radiation from the laser, along the length of the pump rotor. The pump rotor can be rotated relative to the laser, so that the laser can be used in determining multiple peripheral surfaces of the pump rotor to form a cross sectional shape, a longitudinal alignment of the pump rotor surfaces, or a combination thereof.

A laser scanner determines the direction and distance of one or more targets by emitting two substantially parallel beams and receiving respective return beams. Components for handling the received beams are affixed to a monolithic block to ensure fixed relative placement. The direction of the target is determined using an optical encoder to reduce the timing window for interpolation to a fraction of the time it takes for the scanner to make a full revolution. A PLL trained by recent segment timing further improves accuracy and precision. A detection algorithm adapts detection thresholds for the different signatures of return signals depending on the distance to the target. Distance calculations are also adjusted for thermal expansion of the scanner components by including a temperature-variant thermometer output signal in the distance calculation algorithm.

A thread shape measuring apparatus includes: a first illuminating unit that has an optical axis orthogonal to a cross section including a thread axis, and illuminates the thread portion; a second illuminating unit that has an optical axis that forms an angle larger than a lead angle of the thread portion with respect to the direction orthogonal to the cross section and illuminates the thread portion; an image-capturing unit that has a visual axis parallel to the optical axis of the first illuminating unit, includes a telecentric lens, has a focusing position matching the cross section, and detects, out of the light emitted from the first illuminating unit or the second illuminating unit, light that has not been blocked by the thread portion to capture an image of the detected light; and an operation unit that calculates a shape of the thread portion based on the captured image.

The present disclosure relates to a method for the automatic determination of the geometrical dimensions of a tool having a machining region in worm thread form, in particular of a grinding worm, wherein in the method: a measurement element is directed to the tool for the detection of a distance, the tool is set into rotation with respect to the measurement element, and a conclusion is drawn on the geometry of the tool on the basis of distance values that were detected by the measurement element during the rotation of the tool.

In a device for optically measuring the external-thread profile of a pipe, comprising a support for the pipe to be measured and an optical measuring unit including at least one measuring device comprising a light source and a camera arranged in the optical path of the light source for recording a silhouette image of the external-thread profile, wherein the optical measuring unit is, in particular rigidly, mounted on a carrier element pivotally held about three spatial axes, the optical measuring unit comprises at least two measuring devices whose optical paths cross each other.

A system and method are disclosed for inspecting a component having a length, a width, and an axis. The system includes a fixture for holding the component, a light source disposed on one side of the component, and an optical detector disposed on the other side of the component. In the preferred embodiment, the detector has a field of view wider than the width of the component, thereby enabling the detector to image a portion of the outer edges of the component. A translation stage is operative to move the light source and detector in unison along the length of the component and a processor, in communication with the detector and the translation stage, is operative to: a) receive electrical signals representative of the outer profile imaged by the detector; b) move the translation stage incrementally along the length of the component; and c) record the outer profile imaged by the detector at each increment and form a composite profile of the component. In the preferred embodiment, the processor is further operative to record the composite profile of the component at one or more angular orientations by rotating the component through a predetermined angle about its axis.

A laser scanner determines the direction and distance of one or more targets by emitting two substantially parallel beams and receiving respective return beams. Components for handling the received beams are affixed to a monolithic block to ensure fixed relative placement. The direction of the target is determined using an optical encoder to reduce the timing window for interpolation to a fraction of the time it takes for the scanner to make a full revolution. A PLL trained by recent segment timing further improves accuracy and precision. A detection algorithm adapts detection thresholds for the different signatures of return signals depending on the distance to the target. Distance calculations are also adjusted for thermal expansion of the scanner components by including a temperature-variant thermometer output signal in the distance calculation algorithm.

A method and a device can be used for optically measuring a thread on an end of a metal pipe by at least one measuring head which is fastened to a manipulator. The measuring head is preferably freely positionable in relation to the metal pipe and has at least one optical measuring path for measuring the thread and at least one position detector. The method includes at least the following method steps: A) providing the metal pipe in a measurement position; B) determining the spatial position of a longitudinal axis of the metal pipe by means of the at least one position detector before and/or while the measuring head is positioned in a measurement position; C) aligning the measuring head parallel to the longitudinal axis of the metal pipe before and/or while the measuring head is positioned in the measurement position; and D) carrying out the optical thread measurement.