A catalyst alarm system for resin/catalyst spray applications, the system having a first flow sensor that monitors whether a catalyst from a manifold is flowing for supply to a spay gun or other applicator at a specified minimum rate; a second flow sensor that detects if the catalyst is flowing out of a bypass conduit of the manifold, which indicates the catalyst is not being mixed with the resin; a third flow sensor that detects if the catalyst is flowing out of an over-pressure conduit of the manifold, which indicates that only a partial amount of the required catalyst is being mixed with the resin; and monitoring circuitry for providing alarm and/or control features based on activation combinations of the three flow sensors.

A non-destructive monitoring method for internal pressure intensity of a pipeline. The method establishes an equation relationship by the fact that the variation of the internal diameter of the pipeline is the same as that measured by FBG sensors, and can effectively obtain the value of the internal pressure intensity of the pipeline by measuring the strain values of the FBG sensors installed on the pipeline so as to monitor the internal pressure intensity of the pipeline. The present invention has the advantages of simple principle, convenient installation, no damage to pipeline structure, long-distance real-time on-line monitoring and the like, and can measure the pressure intensity of various pipelines with different diameters by changing the calibration distance of sensors and the dimension of sensor clamps. This can complete non-destructive, real-time and accurate monitoring on the internal pressure intensity of the pipeline.

A non-destructive monitoring method for internal pressure intensity of a pipeline. The method establishes an equation relationship by the fact that the variation of the internal diameter of the pipeline is the same as that measured by FBG sensors, and can effectively obtain the value of the internal pressure intensity of the pipeline by measuring the strain values of the FBG sensors installed on the pipeline so as to monitor the internal pressure intensity of the pipeline. The present invention has the advantages of simple principle, convenient installation, no damage to pipeline structure, long-distance real-time on-line monitoring and the like, and can measure the pressure intensity of various pipelines with different diameters by changing the calibration distance of sensors and the dimension of sensor clamps. This can complete non-destructive, real-time and accurate monitoring on the internal pressure intensity of the pipeline.

Integrated acoustic emission transducer apparatus and methods are described. An example integrated external preamplifier device includes a data extractor, a process variable determiner, a status indication determiner, and a presentation device. The integrated external preamplifier device receives an acoustic emission signal generated via an acoustic emission sensor operatively coupled to the integrated external preamplifier device. The data extractor extracts signal data from the acoustic emission signal. The process variable determiner determines process variable data based on the extracted signal data. The process variable data includes at least one of flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data. The status indication determiner determines status indication data based on the process variable data. The presentation device presents at least one of the process variable data or the status indication data at the integrated external preamplifier device.

Integrated acoustic emission transducer apparatus and methods are described. An example integrated external preamplifier device includes a data extractor, a process variable determiner, a status indication determiner, and a presentation device. The integrated external preamplifier device receives an acoustic emission signal generated via an acoustic emission sensor operatively coupled to the integrated external preamplifier device. The data extractor extracts signal data from the acoustic emission signal. The process variable determiner determines process variable data based on the extracted signal data. The process variable data includes at least one of flow rate data, flow capacity data, flow area data, flow velocity data, mass accumulation data, or volume accumulation data. The status indication determiner determines status indication data based on the process variable data. The presentation device presents at least one of the process variable data or the status indication data at the integrated external preamplifier device.

A fluid flow arrangement includes a manifold defining a fluid passage. A pressure sensor system is in fluid communication with the fluid passage. The pressure sensor system has a first sensor arranged along a first sense line and a second sensor arranged along a second sense line. The first and second sense lines are in fluid communication with the fluid passage. The first sense line has a first resonant frequency and the second sense line has a second resonant frequency. The second resonant frequency is different than the first resonant frequency.

An in-tank illumination system and method for a translucent tank with sensors configured to monitor conditions of the tank and material inside. The illumination system includes an illumination source that illuminates the tank interior and is visible outside; and a controller that determines tank conditions based on the sensor readings, and sends control signals to the illumination source. When the controller detects a tank condition, it sends control signals to the source to illuminate the tank to indicate the tank condition. The system can include a bracket connecting the source to the tank interior near the top. The controller and source can be on different vehicles. Different control signals can change colors, blink patterns, and other properties of the source to indicate different tank conditions. The tank conditions can have different priorities to select which to indicate. The severity or duration of tank conditions can also be indicated.

An in-tank illumination system and method for a translucent tank with sensors configured to monitor conditions of the tank and material inside. The illumination system includes an illumination source that illuminates the tank interior and is visible outside; and a controller that determines tank conditions based on the sensor readings, and sends control signals to the illumination source. When the controller detects a tank condition, it sends control signals to the source to illuminate the tank to indicate the tank condition. The system can include a bracket connecting the source to the tank interior near the top. The controller and source can be on different vehicles. Different control signals can change colors, blink patterns, and other properties of the source to indicate different tank conditions. The tank conditions can have different priorities to select which to indicate. The severity or duration of tank conditions can also be indicated.

A system for measuring a velocity or volumetric fluid flow rate of a fluid flow passing within a pipe includes a SONAR flow meter configured to determine a measured velocity or volumetric rate of a fluid flow passing within a pipe. The system further includes a CFD analysis device configured to produce a simulated velocity or volumetric rate of the fluid flow passing within the pipe. The system further includes a processing unit in communication with the CFD analysis device and the SONAR flow meter. The processing unit is configured to produce at least one error function based on the measured velocity or volumetric fluid flow rate and the simulated velocity or volumetric fluid flow rate, and is configured to determine an adjusted velocity or volumetric fluid flow rate using the at least one error function and the measured velocity or volumetric fluid flow rate.

A catalyst alarm system for resin/catalyst spray applications, the system having a first flow sensor that monitors whether a catalyst from a manifold is flowing for supply to a spay gun or other applicator at a specified minimum rate; a second flow sensor that detects if the catalyst is flowing out of a bypass conduit of the manifold, which indicates the catalyst is not being mixed with the resin; a third flow sensor that detects if the catalyst is flowing out of an over-pressure conduit of the manifold, which indicates that only a partial amount of the required catalyst is being mixed with the resin; and monitoring circuitry for providing alarm and/or control features based on activation combinations of the three flow sensors.