A system and method for determining surface contact fatigue life may use a finite element method to determine when components, such as a power transmission component, may fail in operation. The method may generate a finite element model based on the material parameters related to a power transmission component, generate a surface pressure time history for a loading event based on one or more loading parameters, determine, based on the surface pressure time history for a loading event, a finite element solution that describes stress in the grain structure, calculate damage in the finite element solution using a damage model, and determine whether a damage threshold is exceeded.

A system and method for determining surface contact fatigue life may use a finite element method to determine when components, such as a power transmission component, may fail in operation. The method may generate a finite element model based on the material parameters related to a power transmission component, generate a surface pressure time history for a loading event based on one or more loading parameters, determine, based on the surface pressure time history for a loading event, a finite element solution that describes stress in the grain structure, calculate damage in the finite element solution using a damage model, and determine whether a damage threshold is exceeded.

A method for detecting whether a slip clutch release event has taken place in a power tool includes determining a first speed of a gear device by a first sensor, determining a second speed of a motor by a second sensor, and determining a current value by a third sensor. The method further includes determining a state of the power tool by using the first and second speeds and the current value, determining a state of the gear device in dependence on the current value by a control device, ascertaining a state of activity of the slip clutch in dependence on the first and second speeds by the control device, and ascertaining by the control device by a combination of the state of the gear device and the state of activity of the slip clutch whether the slip clutch release event has taken place.

A method for detecting whether a slip clutch release event has taken place in a power tool includes determining a first speed of a gear device by a first sensor, determining a second speed of a motor by a second sensor, and determining a current value by a third sensor. The method further includes determining a state of the power tool by using the first and second speeds and the current value, determining a state of the gear device in dependence on the current value by a control device, ascertaining a state of activity of the slip clutch in dependence on the first and second speeds by the control device, and ascertaining by the control device by a combination of the state of the gear device and the state of activity of the slip clutch whether the slip clutch release event has taken place.

Friction disk sets of clutches and brakes are used, for example, in automatic transmissions. In clutch test benches for such clutches, the friction disks are held in a test chamber on inner and outer disk carriers. The test bench arrangement has a clutch unit which includes first and second disk carriers. The first disk carrier can be moved relative to the second disk carrier. A drive input section includes a drive input mechanism for producing relative movement between the first and the second disk carrier. A first driven shaft is mounted by at least one first bearing unit. The first disk carrier is drive-connected, via the first shaft, to the drive input mechanism. The first shaft is mounted to rotate by virtue of the first bearing unit. The test bench arrangement includes a measuring unit for determining a frictional torque of the first bearing unit.

To provide a characteristic evaluation device that can properly evaluate a characteristic of a shaft coupling while considering a delay in a response of a motor, a characteristic evaluation device of a shaft coupling includes: a motor system including a drive motor, a rotation angle sensor configured to acquire a rotation angle of a drive shaft, and a motor control unit configured to control the drive motor based on a torque command; a rotational load connected to a driven shaft; and a processor configured to output the torque command and calculate a frequency response of a gain of an amplitude of an angular velocity ω of the rotation angle, wherein the processor is configured to calculate a characteristic of the shaft coupling based on a response characteristic of the motor system and the frequency response.

To provide a characteristic evaluation device that can properly evaluate a characteristic of a shaft coupling while considering a delay in a response of a motor, a characteristic evaluation device of a shaft coupling includes: a motor system including a drive motor, a rotation angle sensor configured to acquire a rotation angle of a drive shaft, and a motor control unit configured to control the drive motor based on a torque command; a rotational load connected to a driven shaft; and a processor configured to output the torque command and calculate a frequency response of a gain of an amplitude of an angular velocity ω of the rotation angle, wherein the processor is configured to calculate a characteristic of the shaft coupling based on a response characteristic of the motor system and the frequency response.

A method for detecting actual slip in a coupling of a rotary shaft, for example, in a wind turbine power system, includes monitoring, via a controller, a plurality of sensor signals relating to the coupling for faults. In response to detecting a fault in the plurality of sensor signals relating to the coupling, the method includes determining, via the controller, whether the fault is indicative of an actual slip or a no-slip event of the coupling using one or more classification parameters. When the fault is indicative of the actual slip, the method includes estimating, via the controller, a magnitude of the actual slip using the plurality of sensor signals and a time duration of the actual slip. Further, the method includes implementing, via the controller, a control action based on the magnitude of the actual slip in the coupling.

A method for detecting actual slip in a coupling of a rotary shaft, for example, in a wind turbine power system, includes monitoring, via a controller, a plurality of sensor signals relating to the coupling for faults. In response to detecting a fault in the plurality of sensor signals relating to the coupling, the method includes determining, via the controller, whether the fault is indicative of an actual slip or a no-slip event of the coupling using one or more classification parameters. When the fault is indicative of the actual slip, the method includes estimating, via the controller, a magnitude of the actual slip using the plurality of sensor signals and a time duration of the actual slip. Further, the method includes implementing, via the controller, a control action based on the magnitude of the actual slip in the coupling.

A first shaft segment and a second shaft segment are joined by a first fastener and a second fastener to form a shaft test assembly. The first shaft segment and the second shaft segment are each curved between first and second circumferential ends. A method of testing a shaft includes displacing a first applicator part relative a second applicator part to exert a load on the shaft test assembly. The resulting shear stress on the shaft test assembly can be measured to determine material properties of the shaft. A first applicator part extends at least partially into the shaft test assembly and interfaces with the first shaft segment to apply a load. A second applicator part extends at least partially into the shaft test assembly and interfaces with the second shaft segment to apply a load.