Aspects of the present disclosure are directed to estimating a gearbox gear for a test run from available measured values of a test drive. In some embodiments, a chronological sequence of a vehicle speed and an engine speed may be used as measured values, a number of areas with a linear relationship between the vehicle speed and the engine speed being identified by means of a clustering algorithm from data points from related vehicle speeds and engine speeds. The clustering algorithm, in accordance with some specific embodiments, assigns the data points to the number of areas and calculates a cluster center for each area, which is interpreted as a gear. The gear linked to the cluster center of the area is assigned to the data points of an area in order to obtain a chronological sequence of gears, and used as a target value of the test run.

Aspects of the present disclosure are directed to estimating a gearbox gear for a test run from available measured values of a test drive. In some embodiments, a chronological sequence of a vehicle speed and an engine speed may be used as measured values, a number of areas with a linear relationship between the vehicle speed and the engine speed being identified by means of a clustering algorithm from data points from related vehicle speeds and engine speeds. The clustering algorithm, in accordance with some specific embodiments, assigns the data points to the number of areas and calculates a cluster center for each area, which is interpreted as a gear. The gear linked to the cluster center of the area is assigned to the data points of an area in order to obtain a chronological sequence of gears, and used as a target value of the test run.

The purpose of the present invention is to provide a device for controlling a dynamometer of a test system, wherein the device is capable of controlling shaft torque to a prescribed target torque while minimizing low-frequency-range resonance caused by viscous drag of a test piece. This test system is provided with a dynamometer joined to an engine via a coupling shaft, an inverter for supplying electric power to the dynamometer, a shaft torque meter for detecting the shaft torque produced in the coupling shaft, and a dynamometer-controlling device 6 for generating a torque-current command signal T2 that is sent to the inverter and is generated on the basis of a shaft torque detection signal T12 from the shaft torque meter. The dynamometer-controlling device 6 is provided with an integrator 62 for integrating the difference between the shaft torque detection signal 12 and a shaft torque command signal T12ref, and a phase lead compensator 63 for accepting an output signal from the integrator 62 as an input and performing a phase lead compensation process that uses constants (a1, b1) that are dependent on the viscous drag of the test piece. An output signal from the phase lead compensator 63 is used to generate the torque-current command signal T2.

The purpose of the present invention is to provide a device for controlling a dynamometer of a test system, wherein the device is capable of controlling shaft torque to a prescribed target torque while minimizing low-frequency-range resonance caused by viscous drag of a test piece. This test system is provided with a dynamometer joined to an engine via a coupling shaft, an inverter for supplying electric power to the dynamometer, a shaft torque meter for detecting the shaft torque produced in the coupling shaft, and a dynamometer-controlling device 6 for generating a torque-current command signal T2 that is sent to the inverter and is generated on the basis of a shaft torque detection signal T12 from the shaft torque meter. The dynamometer-controlling device 6 is provided with an integrator 62 for integrating the difference between the shaft torque detection signal 12 and a shaft torque command signal T12ref, and a phase lead compensator 63 for accepting an output signal from the integrator 62 as an input and performing a phase lead compensation process that uses constants (a1, b1) that are dependent on the viscous drag of the test piece. An output signal from the phase lead compensator 63 is used to generate the torque-current command signal T2.

A method of determining a noise or vibration response of a vehicle subassembly may include transmitting, via a controller, an input torque control signal to a first motor of a test apparatus. The first motor is mountable on a test fixture of the test apparatus and is configured to be coupled to the vehicle subassembly. The input torque control signal causes the first motor to provide an input torque characterized as a third derivative Gaussian function. The method further includes receiving a response of the vehicle subassembly to the input torque, and executing a control action with respect to the vehicle subassembly, via the controller, based on the response.

The invention relates to a coupling module for a drive train test stand for connecting an articulated shaft to a driveshaft. The coupling module includes a wheel rim and a wheel cap. The wheel rim can be rotationally fixed to the driveshaft. The wheel cap has a base surface and a lateral wall. The wheel cap can be rotationally fixed to the articulated shaft. A vehicle wheel is arranged on the wheel rim, the trad of the wheel being in frictional contact with the inner face of the lateral wall of the wheel cap. Also disclosed is a corresponding output module for a drive train test stand and to a drive train test stand for testing a vehicle drive train.

The invention relates to a coupling module for a drive train test stand for connecting an articulated shaft to a driveshaft. The coupling module includes a wheel rim and a wheel cap. The wheel rim can be rotationally fixed to the driveshaft. The wheel cap has a base surface and a lateral wall. The wheel cap can be rotationally fixed to the articulated shaft. A vehicle wheel is arranged on the wheel rim, the trad of the wheel being in frictional contact with the inner face of the lateral wall of the wheel cap. Also disclosed is a corresponding output module for a drive train test stand and to a drive train test stand for testing a vehicle drive train.

In this control apparatus design method, a feedback control system comprises a generalization plant including a nominal plant N representing the input/output characteristic of an object to be controlled and a fluctuation unit Δ for making at least one model parameter included in the nominal plant N fluctuate, and a controller for applying input to the generalization plant P on the basis of output from the generalization plant P. The controller is designed so as to satisfy a prescribed design condition. The nominal plant N comprises a nominal value multiplication unit for multiplying an input signal η by a nominal value for the model parameter and an addition unit for adding a fluctuation output signal from the fluctuation unit Δ and an output signal from the nominal value multiplication unit. Further, the fluctuation unit Δ generates the fluctuation output signal using a mapping Δp obtained from a Cayley transform of unbounded complex fluctuation Δg.

A road simulation test system and method for testing torsional strain input to an axle assembly having an input shaft and a suspension system, including a torque input module configured to apply rotary torque to the axle assembly. The torque input module includes a rotary actuator, a torsional load cell, a drive shaft connection portion, and a controller in communication with the rotary actuator and the torsional load cell, wherein upon receipt of an instruction from the controller, the rotary actuator is configured to rotate the input shaft to apply the rotary torque to the axle assembly, and as the rotary actuator rotates the input shaft, a signal indicative of a torsional load is communicated by the torsional load cell to the controller to monitor the rotary torque applied to the axle assembly.

A road simulation test system and method for testing torsional strain input to an axle assembly having an input shaft and a suspension system, including a torque input module configured to apply rotary torque to the axle assembly. The torque input module includes a rotary actuator, a torsional load cell, a drive shaft connection portion, and a controller in communication with the rotary actuator and the torsional load cell, wherein upon receipt of an instruction from the controller, the rotary actuator is configured to rotate the input shaft to apply the rotary torque to the axle assembly, and as the rotary actuator rotates the input shaft, a signal indicative of a torsional load is communicated by the torsional load cell to the controller to monitor the rotary torque applied to the axle assembly.