Systems and methods for in-situ monitoring of gearbox are provided. An example system includes a mounting plate coupled to a component within the gearbox and a transducer array having a plurality of piezoelectric transducers disposed thereon to ultrasonically obtain diagnostic information about one or more components in the gearbox. The plurality of piezoelectric transducers are in contact with a surface of one or more mechanical components within the gearbox. The system includes circuitry, at least a portion of which is mounted inside the gearbox, electrically couplable to the transducer array, the circuitry configured to direct an excitation signal to a selected piezoelectric transducer of the plurality of piezoelectric transducers, and direct a response received from one or more of the plurality of piezoelectric transducers in proximity to the selected piezoelectric transducer toward a processor programmed or configured to determine gearbox diagnostic information therefrom.

A method including measuring vibrations of a rotating machine during its operation, using a vibration sensor. Next, from the signal measured by the sensor, automatically extracting, using an electronic detection device, a first signal representative of components of a first frequency range of the measured vibration signal, and a second signal representative of a second frequency range of the measured vibration signal. Then, from the first signal, calculating a first data set belonging to a time domain of the first signal, and extracting first calculation elements therefrom. Next, from the second signal, calculating a second data set belonging to a frequency domain of the second signal, and extracting second calculation elements therefrom. Lastly, determining a health index of the bearing from each of the extracted calculation elements.

Systems for self-organizing data collection and storage in a refining environment are disclosed. An example system may include a swarm of mobile data collectors structured to interpret a plurality of sensor inputs from sensors in the refining environment, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of a plurality of refining system components disposed in the refining environment, and wherein the plurality of refining system components is structured to contribute, in part, to refining of a product. The self-organizing system organizes a swarm of mobile data collectors to collect data from the system components, and at least one of a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs.

Systems for self-organizing data collection and storage in a refining environment are disclosed. An example system may include a swarm of mobile data collectors structured to interpret a plurality of sensor inputs from sensors in the refining environment, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of a plurality of refining system components disposed in the refining environment, and wherein the plurality of refining system components is structured to contribute, in part, to refining of a product. The self-organizing system organizes a swarm of mobile data collectors to collect data from the system components, and at least one of a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs.

A vibration analysis apparatus includes: a storage unit storing a regression equation indicating correspondence between rotation speed change of a rotation mechanism and a peak occurrence frequency of acceleration of vibration, for each acceleration peak; an analysis unit extracting a peak occurrence frequency of acceleration of vibration for each acceleration peak, based on vibration data of the rotation mechanism and calculating, for each acceleration peak, a waveform area of the acceleration peak by integrating the acceleration peak over a specific frequency section; and an anomaly determination unit determining whether operational anomaly occurs in the rotation mechanism for each acceleration peak. The analysis unit tracks, in accordance with the regression equation, change in peak occurrence frequency due to rotation speed change when vibration of the rotation mechanism is analyzed, and calculates, for each second acceleration peak, the waveform area of the second acceleration peak corresponding to the second vibration frequency tracked.

A vibration analysis apparatus includes: a storage unit storing a regression equation indicating correspondence between rotation speed change of a rotation mechanism and a peak occurrence frequency of acceleration of vibration, for each acceleration peak; an analysis unit extracting a peak occurrence frequency of acceleration of vibration for each acceleration peak, based on vibration data of the rotation mechanism and calculating, for each acceleration peak, a waveform area of the acceleration peak by integrating the acceleration peak over a specific frequency section; and an anomaly determination unit determining whether operational anomaly occurs in the rotation mechanism for each acceleration peak. The analysis unit tracks, in accordance with the regression equation, change in peak occurrence frequency due to rotation speed change when vibration of the rotation mechanism is analyzed, and calculates, for each second acceleration peak, the waveform area of the second acceleration peak corresponding to the second vibration frequency tracked.

Methods and systems for sensor fusion in a production line environment are disclosed. An example system for data collection in an industrial production environment may include an industrial production system comprising a plurality of components, and a plurality of sensors each operatively coupled to at least one of the components; a sensor communication circuit to interpret a plurality of sensor data values in response to a sensed parameter group; and a data analysis circuit to detect an operating condition of the industrial production system based at least in part on a portion of the sensor data values; and a response circuit to modify a production related operating parameter of the industrial production system in response to the detected operating condition.

Methods and systems for sensor fusion in a production line environment are disclosed. An example system for data collection in an industrial production environment may include an industrial production system comprising a plurality of components, and a plurality of sensors each operatively coupled to at least one of the components; a sensor communication circuit to interpret a plurality of sensor data values in response to a sensed parameter group; and a data analysis circuit to detect an operating condition of the industrial production system based at least in part on a portion of the sensor data values; and a response circuit to modify a production related operating parameter of the industrial production system in response to the detected operating condition.

A vibration processing apparatus (10) includes a vibration information acquisition unit (110), a reference region setting unit (120), and a determination unit (130). The vibration information acquisition unit (110) acquires detection data indicating a detection result of a vibration sensor (222). The vibration information acquisition unit (110) generates vibration information by processing the detection data. The vibration information indicates magnitude of amplitude by frequency. The reference region setting unit (120) generates data indicating a reference region set in the vibration information. The reference region indicates, by frequency, a range of amplitude in which a belt conveyor (20) is determined to be normal. When amplitude is outside the reference region at any frequency in the vibration information generated at a certain timing, the determination unit (130) determines that an abnormality occurs in a monitoring target at the timing.

A method for analyzing the condition of a machine, and an apparatus for analyzing the condition of a machine are described.