Disclosed are systems and methods for detecting the beginning of a flush volume. A blended fluid is output by a fluid blending apparatus and pumped into a wellbore. The blended fluid transitions from a first composition to a second composition. A blending signal comprising time-varying data relating to characteristics of the blending apparatus or measured from sensors associated with the blending apparatus is received. Based on a first portion of the blending signal corresponding to the first composition, a calibration profile is generated. Based on the calibration profile and a second portion of the blending signal corresponding to the second composition, a transition indicator corresponding to a change in the blended fluid from the first composition to the second composition is determined. Based on the transition indicator, a flush signal indicating the beginning of a flush volume being output by the blending apparatus and pumped into the wellbore is generated.

Systems and methods to determine the apparent density of a fluid being displaced by a pump. The apparent density may be determined by comparing an expected torque of the pump to an actual torque of the pump. The apparent density can also be used to detect irregular operating conditions.

The rheological probe generally has a base; an inner member fixedly connected to the base and extending away from the base, the inner member having in succession a base portion proximate to the base, and a tip away from the base, and a deformable portion located between the base portion and the tip; a shell member covering the inner member, the shell member having a proximal portion being pivotally connected to the base for pivoting about a pivot axis when subjected to a resistance pressure imparted by a relative movement of the probe in a rheological substance, and a distal portion, the distal portion being engaged with the tip, the shell member having mating features being pivotally engaged with corresponding features of the base, the mating features being located on transversally opposite sides of the proximal portion; and a deformation sensor mounted to the deformable portion.

A sensor assembly may include a housing made of a non-magnetic material. The housing may define an interior chamber. A shaft may extend from the housing. A bearing may be positioned around the shaft. An impeller may be positioned around the shaft and the bearing, and the impeller may include a magnetized portion. A sensor may be positioned within the interior chamber and/or proximate the magnetized portion. The sensor may detect the magnetized portion of the impeller to sense a rate of rotation of the impeller. The rate of rotation of the impeller may correspond to changes in flow rate of the fluid. As the flow rate of the fluid, and the rate of rotation of the impeller change in predetermined manners, control signals may be conveyed to activate a tool.

A method is provided for monitoring a flow behavior of mixed components without requiring additional instrumentation or sampling. The method is carried out by determining ratios of the power required to rotate a mixing impeller at different rotational speeds and then comparing the ratios. Characteristics about the mixed components are determined based on differences between the ratios.

A sensor assembly may include a housing made of a non-magnetic material. The housing may define an interior chamber. A shaft may extend from the housing. A bearing may be positioned around the shaft. An impeller may be positioned around the shaft and the bearing, and the impeller may include a magnetized portion. A sensor may be positioned within the interior chamber and/or proximate the magnetized portion. The sensor may detect the magnetized portion of the impeller to sense a rate of rotation of the impeller. The rate of rotation of the impeller may correspond to changes in flow rate of the fluid. As the flow rate of the fluid, and the rate of rotation of the impeller change in predetermined manners, control signals may be conveyed to activate a tool.

A method is provided for monitoring a flow behavior of mixed components without requiring additional instrumentation or sampling. The method is carried out by determining ratios of the power required to rotate a mixing impeller at different rotational speeds and then comparing the ratios. Characteristics about the mixed components are determined based on differences between the ratios.

A method performs evaluation of properties of a clay rod, with which a honeycomb structural body is produced. The method mixes raw materials to produce a clay, and extrudes the clay and compresses the extruded clay to produce a clay rod. The method performs NMR to detect at least one of a T1 relaxation time and a T2 relaxation time in each of a normal part and an abnormality part extracted from the clay rod. Each of the T1 relaxation time and the T2 relaxation time corresponds to a relaxation time of nuclear spins of water protons magnetically excited in each of the normal part and the abnormality part. The method performs the evaluation of uniformity of a mixed state and a compression state of the clay rod based on a difference in T1 relaxation time and T2 relaxation time between the normal part and the abnormality part.

A method and system for concrete monitoring calibration using truck-mounted mixer drum jump speed data selectively assimilated from previous deliveries. In preferred embodiments, the invention surprisingly employs data obtained using different concrete mix designs, as well as jump speed data obtained from high speed mixing after the trucks arrive at the construction delivery site and before pouring the concrete into place at the site. The method involves measuring energy (E) in terms of pressure or force associated with mixing the concrete (E1) at a first drum speed (V1) and measuring energy (E2) after a speed jump of +/2.5 RPM or more to a second drum speed (V2). Slump is calculated using low speed energy/speed/slump curve data, or pre-stored equation wherein slump(S) is derived as a function of slope of the line defined by E1, V1 and E2, V2 and intercept of the plotted relationship (at E axis where V is zero). The E/V/S relationship in the provided concrete is compared to at least two pre-stored data curves across drum speed ranges of 0.5 RPM-6 RPM and 6 RPM-20 RPM, to ascertain whether the provided concrete matches any of the stored curve data (i.e., previous concrete E/V/S profiles); and either activating the monitoring system for all drum speed ranges where a match is confirmed or allowing the monitoring system to calculate slump only at low drum speeds (below 6 RPM) and alerting a system user or operator that the system is only active for low speed monitoring.

A viscosity estimation device includes: a current detector detecting a drive current supplied to an induction motor which stirs a substance due to rotation of a rotating shaft which is rotationally driven; a rotation detector detecting rotation of the rotating shaft; and a calculator obtaining a viscosity correlation value, which is a value having a correlation with a viscosity of the substance, using a detection result of the current detector and a detection result of the rotation detector.