A non-destructive testing apparatus generates an electric current in a test coupon that is adjacent to the metallic structure. The non-destructive testing apparatus measures the electric current to produce at least one electric current measurement. The non-destructive testing apparatus correlates the at least one electric current measurement with the quantity of a predetermined iron oxide in the test coupon to determine a proxy for the degree of alternating current interference corrosion in the metallic structure.

A method of analyzing a substrate contacting a fluid present in an industrial system is provided. The method comprises creating a series of digital images of the substrate while contacting the fluid present in the industrial system. A region of interest in the series of digital images of the substrate is defined. A corrosion feature in the region of interest in the series of digital images of the substrate is identified. The corrosion feature in the region of interest in the series of digital images of the substrate is analyzed to determine a corrosion trend of the industrial system. In certain embodiments of the method, the fluid is industrial water, and the industrial system is an industrial water system.

A system, apparatus, and method for analyzing cathodic protection (CP) current shielding of a coating are provided. The system includes: a test cell configured to have a coating film disposed therein and to be filled with electrically conductive solution surrounding the coating film; an electrical resistance (ER) probe mounted through a port of the test cell; and a potentiostat configured to: apply potential to the test cell to thereby polarize a sensing element of the ER probe such that the ER probe is configured to measure data indicative of a corrosion rate of the sensing element when the coating film is disposed within the test cell and while a CP current flows through the sensing element; and measure a current density through the sensing element in order to indicate an extent of CP current shielding of the coating film.

A corrosion monitoring device includes a sensor assembly and a detector circuit. The sensor assembly includes at least one sensor portion disposed in an interior of a pipe in a fire sprinkler system for sensing corrosion of a wall of the pipe. The detector circuit transmits an electrical signal through the at least one sensor portion, monitors an electrical characteristic of the at least one sensor portion based on the electrical signal, compares at least one of the monitored electrical characteristic and a change in the electrical characteristic of the at least one sensor portion to at least one of a predetermined value and a previously monitored electrical characteristic, determines a corrosion status indicative of at least one of a corrosion level and a rate of corrosion of the pipe wall based on the comparison, and outputs an indication of the corrosion status.

A corrosive environment monitoring device that suppresses a decline in measurement precision in an initial period of monitoring the corrosivity of an environment and measures the corrosivity of the environment continuously and with high precision over a long period of time. The corrosive environment monitoring device includes: a layered body having an insulating plate, a base metal thin film that is formed on the insulating plate and is corrosion resistant with respect to a corrosive substance, and a sensing metal thin film that is formed on the base metal thin film and is corrosion susceptible with respect to the corrosive substance; and a housing that encloses the layered body, has an opening oriented in a side face direction, and forms a gas passage inside for the corrosive substance, wherein the sensing metal thin film is formed in a limited region on the base metal thin film.

The present invention discloses a method and system for conducting high temperature corrosion tests on metallic alloys without the need for extensive laboratory equipment and attendant safety measures through the use of a two-compartment ampoule where a vestibule connects these two compartments. A pre-selected mixture of salts is placed in one compartment in order to generate a specific partial pressure of halogen gas; and a metallic alloy is placed in the other compartment. The ampoule is then heated to a pre-determined temperature and held at this temperature for a pre-determined time period. A halogen gas of a specific partial pressure is thereby generated from the mixture of salts which comes into contact with the metallic alloy. Because the ampoule creates a sealed environment, the metallic alloy is under constant halogenation during the pre-determined time period. The metallic alloy is removed for examination when the pre-determined time period expires.

A system and method of detecting, quantifying, and characterizing corrosion and degradation of an article, includes receiving signals indicative of a stack of images of a surface of the article; determining depth and nature of features in the stack of images; generating a surface model of the article in response to the determination of the depth and the nature of features; determining features of interest from the surface model; comparing the features of interest with predetermined information on the article; and characterizing the article as corroded or degraded in response to the comparisons of the features of interest.

A system for measuring the voltage potential across test coupons, reference cells and metal structures is disclosed. The system may evaluate the amount of cathodic protection that may be applied to the metal structure. A series resistor may be configured between at least one of the test coupons and the metal structure so that the at least one test coupon may be at a lower voltage potential than the metal structure.

A method for determining the corrosion risk caused by biofilm formation for installations in natural bodies of water includes a) providing a device for measuring electrode potentials, comprising at least one metal sample and at least one reference electrode at a location close to the installation within the natural body of water b) continuously or intermittently measuring potential differences between said at least one metal sample and said at least one reference electrode over a sufficiently long period of time to allow for identifying any changes of potential of the sample resulting from ennoblement caused by biofilm formation, c) comparing the measured potential difference to one or more reference values for the respective metal of the metal sample, and d) estimating if and when the potential difference resulting from biofilm formation attains or may attain a critical value which would result in the corrosion of the respective metal at the respective location of the natural body of water.

A test device and method for top-of-the-line corrosion (TLC) of a high-temperature high-pressure wet gas pipeline. The device mainly includes: a metal top cap, a metal reaction cylinder, a first thermometer, a second thermometer, a plastic transparent measuring cylinder, a condensed water collection tube, an atomic spectrometer, a third thermometer, a rubber seal cover, a condensate droplet, a threaded hole, a condensation chamber, a pipeline sample, a temperature measuring hole, and a 30-degree tilt angle. The device and method can effectively simulate TLC of a wet gas pipeline under a high-temperature high-pressure environment. The device and method can test the high-temperature high-pressure TLC of the wet gas pipeline under different temperature differences (between a surface temperature of the pipeline and a gas temperature) and various corrosion media.