G01N29/043

ULTRASOUND TESTING OF ADHESIVE BONDS
20220412922 · 2022-12-29 ·

There are described a system and method for performing ultrasound testing of a component comprising a first material layer and a second material layer bonded by an adhesive layer. The method comprises applying input ultrasound to the component to cause longitudinal propagation of ultrasonic guided waves through the first material layer and the adhesive layer; acquiring acoustic waves from the component, wherein the acoustic waves produced by the longitudinal propagation of the ultrasonic guided waves; generating a signal representation of the acoustic waves; comparing the signal representation of the acoustic waves to a plurality of reference signals to identify a characteristic of the adhesive layer; and outputting an output signal indicative of the characteristic of the adhesive layer.

CYLINDRICAL ULTRASONIC SCANNING APPARATUS

An apparatus for scanning a cylindrical part is provided. The apparatus includes an ultrasonic transducer operable to emit ultrasonic waves into and receive ultrasonic waves from the part, with the ultrasonic transducer connected to a translation stage to move it up and down the part and around the circumference of the part. The apparatus does not mechanically contact the cylindrical or maintains contact only with soft elements, such that the apparatus does not damage sensitive parts. The apparatus also contains no magnetic parts, nor any elements that rely on magnetic detection, such that the apparatus is capable of being used in the vicinity of a part exhibiting a strong magnetic field.

Folded flat flexible cable guided wave sensor
11536693 · 2022-12-27 · ·

A sensor includes a flexible cable arranged to provide a plurality of independent electrical coils and a connector. Each of the plurality of independent electrical coils extend from a first end to a second end and is configured to be wrapped at least partially around a surface of a structure to be tested. The connector is electrically coupled to the first end of at least one of the plurality of independent electrical coils. The plurality of independent electrical coils is configured such that current will flow in a common direction between the first ends and the second ends within each said independent coil. Systems and methods also are disclosed.

AUTOMATED SCAN DATA QUALITY ASSESSMENT IN ULTRASONIC TESTING

A system comprising a computer readable storage device readable by the system, tangibly embodying a program having a set of instructions executable by the system to perform the following steps for detecting a sub-surface defect, the set of instructions comprising an instruction to receive scan data for a part from a transducer; an instruction to collect the scan data; an instruction to determine an indication in the scan data that indicates a distractor, wherein the indication is based on a learning phase module and an inference phase module that the processor uses to self-assess the indication; and an instruction to create a defect indication report.

SYSTEM AND METHOD FOR AUTOMATED INDICATION CONFIRMATION IN ULTRASONIC TESTING

A system comprising a computer readable storage device readable by the system, tangibly embodying a program having a set of instructions executable by the system to perform the following steps for indication confirmation for detecting a sub-surface defect, the set of instructions comprising: an instruction to initialize a transducer starting location and a transducer orientation responsive to a prior determination of a potential flaw location; an instruction to optimize an observation point of the transducer responsive to the transducer starting location and the transducer orientation responsive to a flaw response model; an instruction to move the transducer to the observation point location and orientation; an instruction to collect the scan data at the observation point location and orientation; and an instruction to analyze the scan data to extract a measure of the flaw response model; and an instruction to update the flaw response model.

SYSTEM AND METHOD FOR DUAL PULSE-ECHO SUB-SURFACE DETECTION

A system for detecting a sub-surface defect comprising a transducer fluidly coupled to a part located in a tank containing a liquid configured to transmit ultrasonic energy, the transducer configured to scan the part to create scan data of the scanned part; a pulser/receiver coupled to the transducer configured to receive and transmit the scan data; a processor coupled to the pulser/receiver, the processor configured to communicate with the pulser/receiver and collect the scan data; and the processor configured to detect the sub-surface defect and the processor configured to have a sub-surface defect confidence assessment and a prioritization for further human evaluation.

METHODOLOGY AND APPLICATION OF ACOUSTIC DETECTION OF OPTICAL INTEGRITY

Acoustic optical integrity detection system architectures and methods can be used to detect optical integrity of an optical component by detecting a discontinuity on and/or in the optical component (e.g., on the optical surface and/or within the bulk of the optical component). In some examples, integrity detection can be used to ensure safety compliance of an optical system, optionally including a laser. Acoustic integrity detection can utilize transducers (e.g., piezoelectric transducers) to transmit ultrasonic waves along an optical surface and/or through the thickness of an optical component. A discontinuity of the optical surface can interact with the transmitted wave causing attenuation, redirection and/or reflection of at least a portion of the transmitted wave. Portions of the transmitted wave energy after interaction with the discontinuity can be measured to determine discontinuity location, type, and/or severity.

Detection system and detection method

A sound source device and a signal receiver are disposed at first and second ports of a target object, respectively. A sound of a specific frequency of the sound source device is introduced into the target object to generate a resonant sound wave. A computer simulates a signal generated when the resonant sound wave is received by the signal receiver and regarding the signal as reference information. The reference information comprises first data having characteristics of the resonant sound wave, and data having features of an imaginary defect formed on the target object. The features of the imaginary defect correspond to the characteristics of the resonant sound wave. When the target object has a real defect, the sound of the specific frequency of the sound source device is introduced into the target object. Features of the real defect are derived by comparing the first data with the second data.

Method for ultrasonic inspection of structure having radiused surface using multi-centric radius focusing
11525810 · 2022-12-13 · ·

Multi-centric radius focusing is used to inspect a radiused surface of a radiused part having a varying radius without mechanically adjusting the array sensor. A plurality of focal laws are designed to electronically steer and focus ultrasound at respective focal points corresponding to centers of curvature of a simulated radiused surface having a varying radius. The mechanical probe that carries the array sensor is located to two physical places that are outside of the radiused area and have a spatial relationship that varies less than the radius of the radiused surface varies. As the probe is moved along the radiused part, the probe maintains the array sensor at a constant location relative to the radiused part. As the array sensor scans the radiused part, the array sensor is electronically adjusted to focus at the respective focal points in sequence.

Systems and methods for measuring properties using bulk acoustic waves

A measuring system is disclosed. The measuring system includes a surface acoustic wave (SAW) device including a piezoelectric substrate and a first and second electrode disposed on a surface of the piezoelectric substrate, and a measuring device communicatively coupled to the first electrode via a first probe and the second electrode via a second probe and configured to apply an electrical signal to the first and second electrode to generate an incident bulk acoustic wave within the piezoelectric substrate, detect at least a first reflected bulk acoustic wave and a second reflected bulk acoustic wave at the first and second electrode, and calculate a thickness between a first interface corresponding to the first reflected bulk acoustic wave and a second interface corresponding to the second reflected bulk acoustic wave based on a time elapsed between detecting the first and second reflected bulk acoustic waves.