Patent classifications
G01N29/048
ULTRASONIC FLAW-DETECTION SYSTEM AND ULTRASONIC FLAW-DETECTION METHOD
The embodiments of the present disclosure relate to an ultrasonic flaw-detection system and an ultrasonic flaw-detection method. The ultrasonic flaw-detection system may include: an ultrasonic flaw-detection device configured to transmit an ultrasonic wave to a detection target, collect an ultrasonic echo wave reflected from the detection target, and then generate a signal data; a signal data preprocessor configured to preprocesses the signal data; a defect candidate group selection unit configured to select a defect candidate group based on the preprocessed signal data and generate defect candidate signal data based on the selection; an image data generator configured to generate image data based on the defect candidate signal data included in the defect candidate group; and a defect determination unit configured to determine whether there is a defect in the defect candidate group based on the image data.
Method for detecting tension force defect of steel cable
A method for detecting a tension force defect of a steel cable includes the following steps: step S10: providing an excitation sensor on a first position of a steel cable to be detected and providing a detection sensor on a second position of the steel cable; step S20: obtaining a value of a tension force on the steel cable and obtaining a first display diagram corresponding to the value of the tension force; step S30: loading a white noise signal on the excitation sensor through a power amplifier; step S40: acquiring a detection signal collected by the detection sensor; step S50: uploading the detection signal to a personal computer (PC) and performing a Fast Fourier Transform (FFT) process on the detection signal; step S60: determining whether there is a defect in the steel cable, and if so, performing step S70; step S70: determining a defect position of the steel cable.
Process for finding potential defect indications in real time while ultrasonically scanning a weld
A process is disclosed in which a computing device reads electronic data from an ultrasonic scanning probe and processes that data in real time to determine if any potential weld defects are encountered as the probe head moves along scanning the weld. The method receives weld scan data in the form of scanning slices and determines if any of the encountered indications match a predetermined criterion. The process utilizes a moving scan data window of scan slices and processes each window for indications of weld defects. The processing of the data window is optimized using a rule-based, indications counting set so that any found defect indications triggers the issuance of a signal to an operator, in various forms, such as activating a marking module, issuing an alert signal, or printing a report.
DETECTION OF FRICTION STIR WELDING DEFECTS USING SPECIFIC DAMPING CAPACITY
A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.
PROCESS FOR FORMING AND QUALITY PROOFING A FRICTION STIR WELDED PLATE
A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.
Process for forming and quality proofing a friction stir welded plate
A method for determining a quality of a friction stir welded seam is described. The method involves applying an impact to a welded plate and comparing its damping capacity with the damping capacity of a geometrically equivalent defect-free plate. Damping capacities that differ by a small percent difference indicate that the welded plate is also defect-free. This method is particularly advantageous when dealing with small defects, which produce miniscule changes in natural frequency which may not be measureable.
Signal processing for ultrasound imaging systems
Systems and methods are provided for selectively utilizing ultrasound data to quantify a part being scanned. One embodiment is a system that includes an ultrasonic wave generator configured to induce ultrasonic waves at locations along a part being scanned, and a controller. The controller is configured to operate the ultrasonic wave generator to collect data points that each indicate amplitude data and time-of-flight data of an ultrasonic wave at the part, to calculate a standard deviation of the time-of-flight data of the data points (.sub.tof), to utilize the amplitude data to quantify the part if .sub.tof is less than a threshold value, and to flag the data points in memory as including noise if .sub.tof is greater than the threshold value.
PROCESS FOR FINDING POTENTIAL DEFECT INDICATIONS IN REAL TIME WHILE ULTRASONICALLY SCANNING A WELD
A process is disclosed in which a computing device reads electronic data from an ultrasonic scanning probe and processes that data in real time to determine if any potential weld defects are encountered as the probe head moves along scanning the weld. The method receives weld scan data in the form of scanning slices and determines if any of the encountered indications match a predetermined criterion. The process utilizes a moving scan data window of scan slices and processes each window for indications of weld defects. The processing of the data window is optimized using a rule-based, indications counting set so that any found defect indications triggers the issuance of a signal to an operator, in various forms, such as activating a marking module, issuing an alert signal, or printing a report.
ULTRASONIC DETECTION METHOD, ULTRASONIC DETECTION SYSTEM, AND RELATED APPARATUS
Some embodiments of the present disclosure relate to the technical field of ultrasonic detection, and disclose an ultrasonic detection method, an ultrasonic detection system, and a related apparatus. The ultrasonic detection method includes: acquiring a reflected ultrasonic signal transmitted by an ultrasonic detector; generating an ultrasonic image according to the reflected ultrasonic signal, and displaying the ultrasonic image; acquiring information of a mark input by an operator based on the ultrasonic image; determining a marking position according to the information of the mark; transmitting the marking position to the ultrasonic detector, for the ultrasonic detector to indicate a corresponding position of the marking position on a surface of a detected object. The present disclosure resolves problems such as difficulty in operating on the surface of the detected object during ultrasonic detection and a low success rate of operation.
ULTRASONIC DETECTION METHOD, ULTRASONIC DETECTION SYSTEM, AND RELATED APPARATUS
Some embodiments of the present disclosure relate to the technical field of ultrasonic detection, and disclose an ultrasonic detection method, an ultrasonic detection system, and a related apparatus. The ultrasonic detection method includes: acquiring a reflected ultrasonic signal transmitted by an ultrasonic detector; generating an ultrasonic image in accordance with the reflected ultrasonic signal and displaying the ultrasonic image; acquiring information of a mark input by an operator based on the ultrasonic image; determining print information in accordance with the information of the mark; and transmitting the print information to the ultrasonic detector, causing the ultrasonic detector to add the mark on a surface of detected object in accordance with the print information. In the present disclosure, a target position of the detected object may be marked in the ultrasonic detection process.