An ultrasonic inspection system includes an ultrasonic probe and an analyzer. The probe includes a flexible delay line and an ultrasonic transducer array at a first delay line end. A second delay line end can contact a target. The analyzer can receive ultrasonic echoes from the ultrasonic transducers representing amplitude of ultrasonic signals reflected from the target as a function of time from transmission. The analyzer determines a maximum amplitude of the echoes received by each transducer, scale the maximum amplitudes based upon a greatest maximum amplitude, and bin the scaled maximum amplitudes. The analyzer assigns each bin a color and generate a C-scan based upon the scaled amplitudes. Each C-scan pixel can correspond to at least one transducer, and the relative position of each C-scan pixel can correspond to the relative position of the ultrasonic transducer represented by the pixel. Each pixel can be displayed with its assigned color.

Systems and methods are provided for inspecting aircraft fuselages. Non-Destructive Inspection (NDI) stations inspect sections of a fuselage via pulsed-line assembly techniques. After each pulse, a section of fuselage is moved by less than its length, and one or more NDI stations disposed at different portions of the section to inspect the section of fuselage for out-of-tolerance conditions. A method for inspecting a structure for inconsistencies which includes advancing a structure along a track in a process direction through a Non-Destructive Inspection (NDI) station, indexing the structure to the NDI station and inspecting the structure with the NDI station.

In general, according to one embodiment, a sound inspection apparatus includes: at least three microphones, a removing unit, and an estimation unit; the removing unit calculates an impulse response based on a sound pressure of a radiation sound collected via reference microphone and a first microphone, calculate an impulse response based on the sound pressure of the radiation sound collected via the reference microphone and a second microphone, and remove a component corresponding to the vibration sound from the calculated impulse response; the intensity calculation unit calculates an intensity of the radiation sound based on the impulse response from which the vibration sound is removed; the estimation unit estimates, based on the calculated intensity, a site where an abnormality in the inspection target object has occurred.

A signal sensing module includes a substrate, a sensing electrode, a piezoresistive material layer and a sensing circuit. The substrate has a surface. The sensing electrode is disposed on the substrate and is exposed from the surface. The piezoresistive material layer is formed on the surface and covers the sensing electrode. The piezoresistive material layer has a resistance value. The sensing circuit is disposed in the substrate and adapted to sense a change of resistance value when a pressure wave passes through the piezoresistive material layer.

A method for testing a component non-destructively, particularly for internal defects, includes the following steps: a) providing a rotationally symmetrical component having a plurality of preferably cylindrical recesses, which are arranged at one or more hole circles, b) arranging a transmitter probe serving as an ultrasound transmitter and a receiver probe serving as an ultrasound receiver spaced apart from each other outside the component such that ultrasound waves can be irradiated into a shaded area located behind one of the recesses in the component by the transmitter probe and ultrasound waves which are diffracted at least at one defect present in the shaded area can be received by the receiver probe, and c) using time of flight to determine whether one or more faults are present in the shaded area. An apparatus carries out such a method.

Systems and methods for testing steam traps or other similar devices in a hot water or steam system are described. A tester includes a wand that is handheld that can communicate with a handheld electronic device which in turn can communicate with a central monitor for storing and compiling readings as historical profile data. The wand includes a probe to physically contact the device to acoustically sense the performance of the device. The probe includes a probe tip and a stack of acoustic elements, an electrode, a stack mass, and a head to covert the acoustic signal into an electrical signal. The handheld device includes circuitry to process the information, interact with the user, and transmit information to and from the handheld electronic device and/or the central monitor.

According to one embodiment, an inspection apparatus includes a vibration sensor, a microphone, and a processor. The vibration sensor detects a vibration of an inspection target object to which the vibration is excited. The microphone arranged near the inspection target object and collects a radiated sound from the inspection target object. The processor calculates an impulse response between the vibration sensor and the microphone. The processor denoises an unnecessary component from the impulse response. The processor converts the impulse response into a frequency characteristic. The processor calculates acoustic energy between the vibration sensor and the microphone based on the frequency characteristic. The processor determine the presence/absence of an abnormal state of the inspection target object.

Aspects of the present disclosure are directed to a suite of testing apparatuses and non-destructive, acoustic inspection methods for scanning and inspecting batteries to determine and characterize various physical phenomena in these batteries. In one aspect, a rastering system for non-invasive and acoustic inspection of battery cells includes a holder for placing a battery cell inside the system for the acoustic inspection, at least one transducer configured to perform acoustic measurements on the battery cell, and a controller configured with inspection parameters for performing the acoustic measurements, the inspection parameters being dynamic and interchangeable depending on at least one or more of a shape, a size, and a form factor of the battery cell.

Systems and methods for testing steam traps or other similar devices in a hot water or steam system are described. A tester includes a wand that is handheld that can communicate with a handheld electronic device which in turn can communicate with a central monitor for storing and compiling readings as historical profile data. The wand includes a probe to physically contact the device to acoustically sense the performance of the device. The probe includes a probe tip and a stack of acoustic elements, an electrode, a stack mass, and a head to covert the acoustic signal into an electrical signal. The handheld device includes circuitry to process the information, interact with the user, and transmit information to and from the handheld electronic device and/or the central monitor.

A method for evaluating a target, the target having a surface, includes pulsing a defined, energetic particle beam through the surface and into the target such that particle energy deposition from the particle beam is concentrated in a subsurface target volume within a target medium of the target. The deposited particle energy induces a thermoelastic expansion of the target medium in the target volume that generates a corresponding acoustic wave. The method further includes detecting the acoustic wave from the target medium.