An ultrasonic-based welder qualification system is disclosed. The ultrasonic-based welder qualification system provides an inclusive inspection cabinet for welder qualification coupons with a development path for machine learning assisted analysis according to relevant codes/standards. Advanced Ultrasonic do not require permitting and the close loop system will provide pre-programmed procedures for auto-examination capabilities. The system can include a roller assembly for supporting a coupon, and a gantry assembly for positioning ultrasonic probes on the coupon. The gantry assembly can include vertical drive members and a horizontal drive member movable along the vertical drive members. The ultrasonic probes can be movably associated along the horizontal drive member. The system can utilize machine learning to analyze weld data for providing rapid weld qualification information. A portable cabinet can house all the components for providing rapid transport to sites.

Weld seam testing chain for testing a weld seam by means of ultrasound on two plastic tubes welded together at the ends, comprising standard chain links, wherein the standard chain links are hooked together to form the weld seam testing chain, and the chain can be lengthened or shortened individually, a sensor receptacle for accommodating the ultrasonic sensor, and an adjusting unit for the fine adjustment of the weld seam testing chain length, wherein the standard chain links have a hook on one side and a hook receptacle on the opposite side, thereby enabling the individual chain links to be hooked together.

A damage evaluation device includes: a phased array probe that irradiates an ultrasonic signal from a surface of an inspection metal toward an inside of the inspection metal and detects a reflection signal reflected in a predetermined region inside the inspection metal; and an arithmetic processor. The arithmetic processor sets planes parallel to each other in an inspection region, calculates pixel data by quantifying the reflection signal from segments set in each of the planes; calculates a scattering degree of the pixel data, and evaluates damage of the inspection metal based on the scattering degree.

An ultrasonic phased array transducer assembly having a single housing in which a plurality of phased array transducer subassemblies are mounted at a skewed angle relative to a leading face of the housing and to each other, with each transducer mounted on composite wedge(s) at different orientations within the housing.

An inspection robot, and methods and a controller thereof are disclosed. An inspection robot may include an inspection chassis including a plurality of inspection sensors and coupled to at least one drive module to drive the robot over an inspection surface. The inspection robot may also include a controller including an inspection data circuit to interpret inspection base data, an inspection processing circuit to determine refined inspection data, and an inspection configuration circuit to determine an inspection response value in response to the refined inspection data. The controller may further include an inspection response circuit to, in response to the inspection response value, provide an inspection command value while the inspection robot is interrogating the inspection surface.

An inspection probe and system for inspecting a welded or brazed joint includes a housing having an internal cavity and opposed tapered standoffs disposed at a distal end portion of the housing. Distal ends of the opposed tapered standoffs define pivot surfaces, and the opposed tapered standoffs are spaced apart to define a secondary enclosure. A plurality of transducer elements are disposed within the internal cavity of the housing and a primary coupling medium made of a flexible, semi-solid material is secured between the opposed tapered standoffs. A signal processing module is in communication with a data acquisition unit, which is in communication with the transducer elements. The inspection probe is rotated across the joint, data from the transducer elements is communicated to the signal processing module, and reconstructed and corrected images obtained at different angles from the transducer elements are stitched to generate an inspection image.

A method and apparatus for inspecting a fusion joint is provided. The apparatus includes a processor, an ultrasound (“US”) probe in communication with the processor, and a database comprising classification rules. The processor is configured to generate an initial set of US scanning positions about the fusion joint based on information of at least one of the US probe and the fusion joint; measure, via the US probe, a US pulse-echo spectrum from at least two of the initial US scanning positions; compare each measured US pulse-echo spectrum with one or more known US pulse-echo spectrums; classify each measured US pulse-echo spectrum according to the classification rules; and evaluate an aggregate of measured US pulse-echo spectrums to determine if the fusion joint is defective.

A scanning device is provided. The scanning device includes a frame having a first portion and a second portion pivotably coupled to the first frame portion. The scanning device also includes a couplant source disposed in the first frame portion along with a couplant assembly. The couplant assembly includes a first couplant line disposed completely within the first frame portion and the second frame portion. The couplant assembly also includes a second couplant line extending from the first couplant line and out of the second frame portion at a first end of the second couplant line. The couplant assembly has a couplant line branch extending from the second couplant line where a sensor assembly of the ultrasound scanning device couples with the couplant line branch at an end opposite the second end of the second couplant line.

Systems and methods for bondline inspection using mechanical wave measurement and gas excitation. A cost-effective optical interferometry technique is used to measure mechanical waves generated by gas excitation, which measurements may be used to verify the strength of a bondline of a composite bonded structure. A gas gun which produces a high-pressure short-pulsewidth gas pulse at the front free surface of the composite material. A velocity interferometer system for any reflector (VISAR) is synchronized with the controlled gas pulsation and used to measure the surface velocities. The respective shock wave-induced displacements of the back and front free surfaces are then calculated. The measured free surface displacements are compared with calibrated thresholds to determine whether a weak bond has been detected or not. Optionally, a ring magnet is aligned exactly under the gas gun nozzle to enable VISAR beam centering.

Using various techniques, a position of a probe assembly of a non-destructive inspection system, such as a phase array ultrasonic testing (PAUT) system, can be determined using the acoustic capability of the probe assembly and an inertial measurement unit (IMU) sensor, e.g., including a gyroscope and an accelerometer, without relying on a complex encoding mechanism. The IMU sensor can provide an estimate of a current location of the probe assembly, which can be confirmed by the probe assembly, using an acoustic signal. In this manner, the data acquired from the IMU sensor and the probe assembly can be used in a complementary manner.