A fuse monitoring system for monitoring a fuse is provided. The system includes a fuse monitoring assembly and a fuse monitoring computing device. The fuse monitoring assembly includes at least one sensor configured to measure fuse data associated with the fuse, the fuse data including operational data of the fuse and environmental data of an environment in which the fuse locates, the environmental data including shock and vibrations. The fuse monitoring assembly also includes at least one processor configured to transmit the fuse data to a remote computing device. The fuse monitoring computing device is positioned remotely from the fuse monitoring assembly, the fuse monitoring computing device including at least one processor in communication with at least one memory device. The fuse monitoring computing device is programmed to receive, from the fuse monitoring assembly, the fuse data, analyze the fuse data, and generate a fuse message based on the analysis.

A fuse monitoring system for monitoring a fuse is provided. The system includes a fuse monitoring assembly and a fuse monitoring computing device. The fuse monitoring assembly includes at least one sensor configured to measure fuse data associated with the fuse, the fuse data including operational data of the fuse and environmental data of an environment in which the fuse locates, the environmental data including shock and vibrations. The fuse monitoring assembly also includes at least one processor configured to transmit the fuse data to a remote computing device. The fuse monitoring computing device is positioned remotely from the fuse monitoring assembly, the fuse monitoring computing device including at least one processor in communication with at least one memory device. The fuse monitoring computing device is programmed to receive, from the fuse monitoring assembly, the fuse data, analyze the fuse data, and generate a fuse message based on the analysis.

Systems and methods for estimating a thermal-mechanical fatigue in an electrical conductor in a thermal-mechanical fatigue assessment system include an electrical conductor having a cold resistance and a non-linear resistance when connected to an electrical power system, and a controller receiving temperatures of the conductor as inputs, wherein the controller is operable to estimate a service life of the conductor based on at least the input temperatures of the conductor and the cold resistance of the conductor.

Thermal-mechanical fatigue assessment systems and methods include a controller operable to estimate a temperature of the conductor having a non-linear resistance based on an ambient temperature input and a current input for current flow through the conductor when connected to an energized electrical power system. A state of fatigue of the conductor may be assessed in view of an estimated first temperature differential between the conductor and an arc extinguishing medium surrounding the conductor, an estimated temperature differential between the temperature of the arc quenching medium and the ambient temperature, and the estimated temperature of the conductor.

A fuse monitoring assembly for monitoring one or more fuses within a fuse housing includes an upper housing and a lower housing coupled to the upper housing and defining a housing cavity; at least one sensor configured to measure fuse data associated with the one or more fuses, the fuse data including operational data of the fuse and environmental data in which the one or more fuses are located; and at least one processor communicatively coupled to the at least one sensor to transmit the fuse data to a remote computing device. The remote computing device is configured to receive the fuse data; determine an estimated remaining fuse service life by analyzing the fuse data using a combination of a physics model and a machine-learning model; and generate a fuse message based on the analysis. The sensor and the processor are positioned within the housing cavity.

A fuse monitoring assembly for monitoring one or more fuses within a fuse housing includes an upper housing and a lower housing coupled to the upper housing and defining a housing cavity; at least one sensor configured to measure fuse data associated with the one or more fuses, the fuse data including operational data of the fuse and environmental data in which the one or more fuses are located; and at least one processor communicatively coupled to the at least one sensor to transmit the fuse data to a remote computing device. The remote computing device is configured to receive the fuse data; determine an estimated remaining fuse service life by analyzing the fuse data using a combination of a physics model and a machine-learning model; and generate a fuse message based on the analysis. The sensor and the processor are positioned within the housing cavity.

Disclosed is a method and system for detecting connection failure of a parallel connected cell that provides improved accuracy by first detecting the cell connection failure due to the current interruption device (CID) operation of the battery or opening the parallel connection line for a battery that is being discharged by the operation of an external device, and confirming the first detection result through Direct Current Internal Resistance (DCIR) measurement for the battery.

A gauge for determining the operational viability of a device that requires that a consumable or otherwise erodible material for safe and/or efficient operation reside along or near an inside wall of a cavity, for example, a fuse tube containing an ablative arc-extinguishing material as found in a fused cutout, is provided, which gauge measures whether a sufficient quantity of the material to be consumed remains.

A method of measuring a fuse resistance includes steps as follows. A predetermined voltage value of a force voltage on a common ground (CGND) bus electrically connected to at least one fuse element, a first current value of a measured current through the CGND bus in a first condition, and a second current value of another measured current through the CGND bus in a second condition are preloaded. The second current value is subtracted from the first current value, so as to get a subtracted current value, thereby removing a value of a leakage current through the CGND bus. The predetermined voltage value is divided by the subtracted current value to equal the fuse resistance of the at least one fuse element.

A method of measuring a fuse resistance includes steps as follows. A predetermined voltage value of a force voltage on a common ground (CGND) bus electrically connected to at least one fuse element, a first current value of a measured current through the CGND bus in a first condition, and a second current value of another measured current through the CGND bus in a second condition are preloaded. The second current value is subtracted from the first current value, so as to get a subtracted current value, thereby removing a value of a leakage current through the CGND bus. The predetermined voltage value is divided by the subtracted current value to equal the fuse resistance of the at least one fuse element.