A pocketed spring assembly comprises parallel strings, each string joined to at least one adjacent string. At least some of the strings have pockets of different sizes before springs are inserted therein to accommodate for the fabric stretching due to some of the springs exerting greater force on the fabric than other springs. The ability to create pockets of different sizes enables springs of different strengths to be inserted into the pockets along a string, the string having a generally uniform height after assembly.

A mattress assembly includes a base core layer and an inner core located over the base core layer. The inner core includes coil springs. The mattress assembly also includes a side panel assembly located around a perimeter of the inner core. The side panel assembly includes a spacer fabric located over and transverse to the base core layer. The spacer fabric includes a first knit layer, a second knit layer, and an inner fibrous material located therebetween. Methods of forming the mattress assembly are disclosed.

Hybrid coil and air chamber assemblies for cushioning supports generally include pressurized air chambers that are positioned intermediate strings of pocketed coils. In this manner, the coils and air chambers can move independently but can be made to cooperate to provide firmness control, contouring and/or support of a user thereof. Air pressure within the air chambers can be independently adjusted to manipulate firmness and/or contour properties in specific zones defined by the presence and location of the air chambers, e.g., pressure of the air chambers corresponding to the lumbar region can be adjusted to eliminate high pressure points. Still further, the pressure within the air chambers can be automatically adjusted to different applied loads as a function of movement. Also disclose are processes for adjusting a mattress including the hybrid coil and air assemblies.

An electric motor driven adjustable mattress has a shared casing in which at least one flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. For adjusting the support parts relative to one another, an electric motor driven drive apparatus is accommodated in the shared casing.

An electric motor driven adjustable mattress has a shared casing in which a flat cushion element of a cushion structure and an electric motor driven adjustable support apparatus for supporting the cushion element are accommodated. The support apparatus has two or more support parts that are adjustable relative to one another, and that on their sides facing the cushion element are provided with spring elements for elastically resiliently supporting the cushion element. The support part, in addition to the spring elements situated on the side facing the cushion element, is also provided with further spring elements on the side facing away from the cushion element, so that the support apparatus is provided at least in sections, with spring elements on both sides along its longitudinal extension.

An individually pocketed coil spring for use in a bedding or seating product, is disclosed, as well as pocket spring mattresses including such pocketed coil springs. The individually pocketed coil spring include: a coil spring having an upper end and a lower end; a casing forming a pocket enclosing said coil spring; and a cushioning pad located above said upper end of the coil spring. The casing provides a first compartment enclosing the coil spring, and a second compartment enclosing the cushioning pad. The first and second compartments are separated from each other.

An individually pocketed coil spring for use in a bedding or seating product, is disclosed, as well as pocket spring mattresses including such pocketed coil springs. The individually pocketed coil spring include: a coil spring having an upper end and a lower end; a casing forming a pocket enclosing said coil spring; and a cushioning pad located above said upper end of the coil spring. The casing provides a first compartment enclosing the coil spring, and a second compartment enclosing the cushioning pad. The first and second compartments are separated from each other.

A mattress spring core including a sheet and a plurality of spring core units arranged on the sheet. The spring core units are arranged in longitudinal strings, the strings being attached to the sheet side by side to form a rectangular shaped mattress spring core. The sheet is configured to stabilize the rectangular shape of the mattress spring core by preventing the spring core units of a first string to be displaced relative the spring core units of an adjacent string.

A body support cushion, e.g., mattress, has multiple foam layers, including a viscoelastic foam layer and a reticulated foam layer, and an outer cover. At least one of the foam layers and the outer cover each includes phase change material having latent heat properties that provide two intervals of dermal cooling.

The present invention provides a spring module for a spring cushion of furniture and a spring cushion having the same, the spring module may comprise a spring and a spring bracket for accommodating the conical spring, and the spring bracket may comprise a base, an end cover and a flexible connecting part connected therebetween, the spring may be fixed in the spring bracket with a predetermined initial pressure. The present invention further relates to a spring cushion having the spring module.