A mattress core includes sandwiched layer of coils that includes coils disposed between a first spacer fabric layer and a second spacer fabric layer. The mattress core also includes a viscoelastic foam disposed beneath the sandwiched layer of coils. A top surface of the first spacer fabric layer is disposed at or adjacent to a top surface of the mattress core. The first spacer fabric layer defines or more first air channels and the second spacer fabric layer defines one or more second air channels. The one or more first air channels extend above the coils included in the sandwiched layer of coils and the one or more second air channels extends below coils.

A support structure and vertical isolation structure may include a plurality of spring coils and a mesh network. Each spring coil of the plurality of spring coils includes a spring, a cap, and a floating connector. The cap is configured to engage the spring. The floating connector is disposed in a middle of the spring. The mesh network secures a first spring coil of the plurality of spring coils to a second spring coil of the plurality of spring coils by passing through the floating connector of each of the first spring coil and the second spring coil.

Mattress assemblies are disclosed herein. The mattress assemblies can include a multilayered construction having a base layer, a coil layer, and a zoned cushioning layer. The zoned cushioning layer can include two or more cushioning members made of an elastomeric cushioning material. The cushioning members can be disposed in a hip region, a shoulder region, and/or a leg region of the mattress assembly. One or more support and/or comfort layers can also be included.

A comfort layer for a bedding or seating product has liquid pods sandwiched between plies of fabric. The plies of fabric are joined with seams thereby creating pockets, at least one liquid pod being inside each pocket. Each seam joining opposed plies of fabric around each of the liquid pods of the comfort layer may be segmented or solid, depending upon the fabric and type of seam.

A composite mattress includes a pressurizable layer and a top layer. A coiled spring layer may also be included in the composite mattress. The composite mattress may also include a base layer and/or an intermediate layer. A foundation, or rail, may laterally surround the pressurizable layer and the top layer. The composite mattress may include a cover, including a base panel, a periphery, and a top panel. The cover may encase the other components of the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples to customize a mattress by selecting one or more tops from a plurality of available tops for use with one or more bases from a plurality of available bases.

Disclosed a reversible mattress comprising a layer of coil pockets comprising first and second coil pockets. Each of the first and second coil pockets comprise a coil spring disposed in a pocket. The mattress further comprises a first layer of cushion members comprising first and second cushion members engaged with an attachment member. The attachment member is engaged with the layer of coil pockets such that the first and second cushion members act directly upon the first and second coil pockets, respectively. The mattress further comprises a second layer of cushion members comprising first and second cushion members engaged with an attachment member. The attachment member is engaged with said second layer of coil pockets such that said first and second cushion members act directly upon said first and second coil pockets, respectively.

A mattress assembly includes a base layer, a coil layer disposed over the base layer, an upper layer disposed over the coil layer, and an elastomeric cushioning element disposed over the upper layer. The coil layer may include a plurality of pocketed coils. Furthermore, the elastomeric cushioning element may have a thickness within a range of about 2.0 inches to about 4.5 inches. Furthermore, the elastomeric cushioning element may form between about 15.0% and about 32.0% of an overall thickness of the mattress assembly. A method of forming a mattress assembly includes disposing a coil layer over a base layer, disposing an upper layer over the coil layer, disposing an elastomeric cushioning element over the upper layer, and disposing an outer covering over at least the upper layer.

A composite mattress includes a pressurizable layer and a top layer. A coiled spring layer may also be included in the composite mattress. The composite mattress may also include a base layer and/or an intermediate layer. A foundation, or rail, may laterally surround the pressurizable layer and the top layer. The composite mattress may include a cover, including a base panel, a periphery, and a top panel. The cover may encase the other components of the composite mattress. The composite mattress may include a separable top and bottom; these elements may be modular, enabling individuals or couples customize a mattress by selecting one or more tops from a plurality of available for use with one or more bases from a plurality of available bases.

Vertically lapped nonwoven material is used to provide enhanced breathability and comfort in mattresses by replacing foam material in one or more of, including all of top panel quilts, layers underneath the top panel quilts, and in side blocks which surround spring supports. The vertically lapped nonwoven may provide advantages in terms of cost, manufacturing ease, robustness in mattress design, while at the same time providing the user with a much more comfortable sleeping experience.

A mattress includes a layer including a first surface and a second surface arranged opposite to the first surface. The layer defines a plurality of slits extending from the first surface to the second surface and arranged in a plurality of rows extending in a longitudinal direction. The slits in each row are arrayed linearly in the longitudinal direction and are disposed spaced apart from each other. The rows of the slits restrict a compression of the layer to an area under loading and prevent the surrounding portion of the layer from being pulled towards the area under loading.