A body support structure comprising a gel layer comprising at least a first gel lattice, wherein the first gel lattice comprises a plurality of first gel segments, wherein the plurality of first gel segments defines a plurality of first gaps; and a viscoelastic foam layer; wherein the gel layer is directly laminated to the viscoelastic foam layer. Methods of forming the gel layers and body support structures comprising the gel layers. Systems for manufacturing body support structures comprising the gel layers.

Mattress toppers for mattress assemblies generally includes a convoluted foam layer including a convoluted upper surface and a bottom planar surface. The convoluted upper surface includes multiple raised rectangular-shaped foam sections and a plurality of raised spaced apart hemispherical-shaped foam spheres within each of the raised rectangular shaped foam sections; and at least one overlying foam layer including a bottom planar surface in contact with an uppermost surface of the multiple raised rectangular-shaped foam sections.

A ventilated mattress includes a ventilation system with an air distribution layer and a gel cushioning layer over the air distribution layer. The air distribution layer may include channels in a surface thereof, while voids that extend through an entire thickness of the gel cushioning layer may include voids that communicate with the channels. As the ventilation system forces air into the air distribution layer, the air may flow through the channels, into and through the voids of the gel cushioning layer, and to a top of the ventilated mattress.

An adjustable fully upholstered chaise recliner is provided. The chaise comprises a stationary outer frame coupled to a platform. The platform is configured to move between a first position and a second position while the outer frame remains stationary. A cushion is coupled to the platform and is fully upholstered to the platform such that a cover material encloses the cushion and the platform. Movement of the platform causes one or more bending portions of the cushion to bend. The chaise further comprises one or more cords, each extending through the cushion with a first end coupled to the cover material and a second end coupled to the platform. The cords are configured to pull on the cover material such that movement of the platform from the first position to the second position does not result in bunching of the cover material near the bending portions of the cushion.

A patient support system includes a scale system, an air system, and a lift system. The patient support system also includes a control system configured to graphically communicate information about the scale system, the air system, and the lift system to a user.

An endoskeleton elastomer that variably impacts the mattress firmness head-to-toe is described. The elastomer fills voids cut into the foam using contour cutting or spherical cap-shaped cutouts. The elastomer is poured as a hot liquid into the voids, and cools to a solid elastomer. The specific incarnation involves the creation of a set of parallel inclusions at the center of the mattress or a set of spherical cap-shaped cutouts that help prop up the hip area to maintain proper spinal alignment by firming the center of the mattress. The depth, width, shape, spacing, elastomer durometer, and location (both head-to-toe and depth in the mattress) may be varied to impact firmness in any desired manner. The mattress may also include a series of horizontal-oriented cutouts that are cut into various portions of the mattress layers. These cutouts may extend along the width of the mattress and may be placed at portions of the top and portions of the bottom of the mattress.

A mattress includes a base layer having a first surface and a second surface arranged opposite to the first surface. The base layer defines a plurality of slots extending from the first surface to the second surface and arranged in a plurality of rows in a staggered arrangement. The mattress also includes a plurality of hoop assemblies arranged inside the plurality of the slots. Each hoop assembly includes a hoop arranged vertically inside the slot and a central axis of the hoop extends substantially horizontally and parallel to the first surface. The hoop is configured to compress under a load.

Resilient cores preferably for inflatable bodies having resilient slabs that define a plurality of generally columnar holes or resilient arrays of generally columnar solids, methods for making such slabs and arrays, and articles incorporating the same wherein the cores further includes thermal transmission mitigation means for improving a core's resistance to heat transfer beyond the core's innate insulative properties. Non-exclusive and non-exhaustive examples of such thermal transmission mitigation means in slab core embodiments include consideration to hole or bore geometric cross section, frequency, pattern and orientation, the introduction of a thermal barrier at or within at least some holes or bores, and/or slab material selection/treatment. Non-exclusive and non-exhaustive examples of such thermal transmission mitigation means in array core embodiments include consideration to the geometric cross section, frequency (density), pattern and orientation of the solids, the introduction of thermal barriers within inter-solid spaces and/or solid material selection/treatment.

Multi-layer cushion supports are described which may generally comprise a first support having a first contact surface for contacting a portion of a body and a second surface opposite to the first surface, the first support defining a central chamber and a peripheral chamber surrounding the central chamber, wherein the first support is filled with a first gas or liquid and a second support attached to the first support along the first contact surface. The second support may be filled with a second gas or liquid which is relatively more viscous than the first gas or liquid. In particular, the first support may be filled with a volume of air and the second support may be filled with oil which is less than the volume of air.

The invention relates to a mattress (1, 1′, 2, 3) having at least one first layer (10, 20, 30), a second layer (12, 22, 32) and a third layer (14, 24, 34), the second layer (12, 22, 32) comprising spring elements (16, 26, 36) and being interposed between the first layer (10, 20, 30) and the third layer (14, 24, 34). The thickness (a.sub.1, a.sub.2, a.sub.3, d.sub.1, d.sub.2, d.sub.3, . . . , d.sub.10) of the third layer (14, 24, 34) varies locally to an extent that exceeds the extent defined by a surface structure of the third layer (14, 24, 34) on its exterior surface (17).