Shelves or other fixtures may be used to hold items at a facility. Load cells at the fixtures may be used to acquire weight data indicative of changes to the fixture as items are added or removed from the fixture. The fixtures, such as a freezer case, may include a door that when opened or closed produces air movement with respect to the shelves. This air movement may produce weight data that could be interpreted as a false event, such as a pick or place, even when none has taken place. A door sensor provides data that is used to determine when the door has been opened or closed. Weight data occurring for some time after the opening of the door or before the closing of the door may be disregarded.

Systems and methods relate to a temperature-controlled case. The temperature-controlled case includes a housing that defines a temperature-controlled space and an opening for providing user access to the temperature-controlled space. The case also includes a cooling element in thermal communication with the temperature-controlled space. The case further includes a modular plenum coupled to the housing and positioned behind the cooling element relative to the opening, wherein the modular plenum includes: at least one fan removably coupled to the modular plenum, wherein the at least one fan induces an air flow through the cooling element, and at least one electrical connector coupled to the modular plenum and positioned proximate each of the at least one fan for providing electrical power to each of the at least one fan.

Systems and methods are disclosed herein that include providing a cooler with a supply duct, a plurality of shelf plenums connected in fluid communication with the supply duct, and a return duct to implement precise temperature control over an internal cooling space of the cooler. Each of the shelf plenums may include openings disposed in a top surface of each shelf plenum. A supply airflow generated by a fan of a refrigeration system may pass the supply airflow through the supply duct to each of the plurality of shelf plenums, where the supply airflow may exit the shelf plenums through the openings in each shelf plenum to directly contact beverages and/or food products disposed on the top surface of the shelf plenums. The cooler may be further operated to supercool liquid beverages below a freezing point of the beverages without causing solidification and/or crystallization of the beverages.

Coolers with airflow management systems are disclosed. The coolers may include a cabinet that has a door with a transparent section. A refrigeration unit may be coupled to the cabinet. The refrigeration unit has an airflow inlet and an airflow outlet. The cross sectional area of the airflow outlet may be less than the cross sectional area of the airflow inlet. The refrigeration unit may be fluidly coupled to an airflow management system that is in fluid communication with the airflow outlet. The airflow management system includes discharge vents and turbulence reduction vents.

An aerothermodynamic separator for a refrigerated display cabinet is disclosed. The separator comprises a flat member having a predetermined dimension defining a shape of the separator. The separator is adapted to be removably positioned between a front end of one or more shelves associated with the cabinet and a rear end of a connecting region between two adjacent doors of the cabinet. The separator is adapted to restrict infiltration of outside air in a conservation space behind the doors of the cabinet upon opening at least one of the doors.

A controller for a refrigerated display case includes processing circuitry configured to receive operational data from multiple refrigerated display cases and an ambient temperature reading from an ambient temperature sensor. The processing circuitry is configured to determine a limp level for a rack that includes the multiple refrigerated display cases based on the operational data and the ambient temperature reading. The processing circuitry is configured to determine an operational cooling parameter for each of the multiple refrigerated display cases based on the limp level. The operational cooling parameter indicates an amount of cooling or a corresponding cooling operation for each refrigerated display case. The processing circuitry is configured to operate each of the multiple refrigerated display cases using the operational cooling parameter.

A heat exchanger for a temperature controlled case is disclosed herein. A temperature controlled case includes a housing that defines a temperature controlled space. The housing includes a duct that receives circulated air. A heat exchanger is coupled to the housing and disposed within the duct. The heat exchanger includes an intake face at a non-perpendicular angle relative to an air flow direction in the duct immediately upstream of the heat exchanger.

A cooling unit comprising: an interior space; a door separating the interior space from air external to the cooling unit, wherein the door comprises a transparent window; an air curtain system having an air egress and an air-recovery ingress, wherein the air curtain system produces an air curtain between the air egress and the air-recovery ingress, the air curtain being within the interior space and spaced from the door; and an air curtain guide for guiding flow of air within the air curtain, wherein the air curtain guide is within the interior space. A method of reducing condensation on a transparent window in a door of a cooling unit is also provided.

A cooling unit comprising: an interior space; a door separating the interior space from air external to the cooling unit, wherein the door comprises a transparent window; an air curtain system having an air egress and an air-recovery ingress, wherein the air curtain system produces an air curtain between the air egress and the air-recovery ingress, the air curtain being within the interior space and spaced from the door; and an air curtain guide for guiding flow of air within the air curtain, wherein the air curtain guide is within the interior space. A method of reducing condensation on a transparent window in a door of a cooling unit is also provided.

Examples provide a smart maintenance cart for cleaning temperature-controlled display cases. The maintenance cart includes a main body including a set of water tanks, a pump, a vacuum, a set of hoses, a drain hose filter, a set of rollers, a memory, and a processor. A smart maintenance controller analyzes the sensor data using a set of per-case, customized performance thresholds. The smart maintenance controller generates a set of priority rankings for a set of temperature-controlled display cases based on a result of the analysis of the sensor data. The smart maintenance controller identifies a highest priority case in the set of temperature-controlled display cases for maintenance based on the set of priority rankings. The smart maintenance controller outputs a maintenance task notification to a user, the maintenance task notification comprising a case identifier associated with the highest priority case for cleaning.