Patent classifications
G03G15/225
SYSTEMS AND METHODS FOR ELECTROPHOTOGRAPHY-BASED ADDITIVE MANUFACTURING OF PARTS UTILIZING MULTIPLE PRINTING PATHS
An electrostatic-based layer-wise manufacturing system (e.g., 200; 200-1; 250; 282; 300) decouples a layer imaging process from a layer transfusion process. The layer imaging process is performed in a first batch process that is independent from the layer transfusion process that is performed in a second batch process
ELECTROPHOTOGRAPHY-BASED 3D PRINTING WITH IMPROVED LAYER UNIFORMITY
A method for printing a three-dimensional part includes receiving a sequence of part layer patterns together with first and second complementary mask patterns. For each part layer pattern in the sequence of part layer patterns, a mask pattern is selected according to the layer number of the part layer pattern, wherein the first mask pattern is selected for odd layer numbers and the second mask pattern is selected for even layer numbers. A masked part layer is formed by applying the selected mask pattern to the part layer pattern. A developed part layer is formed using an electrophotography engine, and the developed part layer is transfused together to previously-printed part layers to form a printed part layer of the three-dimensional part.
Transfer belt platens
A system and method for printing includes a transfer belt configured to transfer toner from a photoconductive drum of a toner-based printer to a paper. A transfer platen positions at least a portion of the transfer belt to be in proximity to a photoconductive drum. For color printing, a transfer platen is associated with a corresponding photoconductive drum for each distinct color of toner. The transfer platen is shaped to improve the transfer of toner from the photoconductive drum to the transfer belt. The transfer platen is substantially fixed in a non-rotatable position. The transfer platen includes electrically conductive foam. The transfer platen includes a low friction conductive top layer over the electrically conductive foam.
CURABLE COATING MATERIAL FOR NON-IMPACT PRINTING
Coating material (237) for generating a coating layer by non-impact printing wherein the coating layer represents an image and wherein a resolution of the image is at least 100 DPI, the coating material comprising a curable resin; wherein the coating material (237) exhibits a minimum viscosity when being heated from room temperature with a heating rate of 5 Kelvin per minute up to a temperature where curing of the coating material occurs, wherein the minimum viscosity is in a range between 3 Pascal seconds to 20000 Pascal seconds, in particular in a range between 50 Pascal seconds and 10000 Pascal seconds and further in particular in a range between 250 Pascal seconds and 7000 Pascal seconds; and wherein a pill flow length is below 350 mm at a potential curing temperature which may be used to cure the coating material.
CURABLE COATING MATERIAL FOR NON-IMPACT PRINTING
A developer comprises: at least one carrier; and, in an amount of 10 wt-% or less, a coating material (237), in particular for generating a coating layer by non-impact printing, the coating material being provided in the form of particles and comprising: a curable resin preferably an at least partially thermal curable resin and even more in particular curable by a crosslinking agent able to react with functional groups of the resin, the resin comprising in particular an amorphous resin portion; wherein an average diameter of the particles is in a range between 1 m and 25 m; and wherein the particles have an average sphericity larger than 0.7, in particular larger than 0.8, in particular a sphericity larger than 0.9; wherein, if the coating material is heated from room temperature with a heating rate of 5 K per minute, the coating material upon heating reduces its viscosity down to a minimum viscosity and increases its viscosity upon further increase of the temperature; wherein the minimum viscosity is in a range between 3 Pascal seconds and 20000 Pascal seconds.
Apparatus for high speed printing of semiconductor devices
A device for depositing an unpackaged semiconductor die (die) onto a substrate. The device includes a developing unit adjacent to a drum. The developing unit has wrapped thereon a diced semiconductor wafer including at least one die. The developing unit is configured to move laterally in a direction of a longitudinal axis of the developing unit to transfer the at least one die to the drum.
WATER DISPERSIBLE POLYMER FOR USE IN ADDITIVE MANUFACTURING
A water dispersible sulfo-polyamide is configured as a filament for use as an extrudable support material in the additive manufacture of a part comprising a non water dispersible polymer. The water dispersible sulfo-polyamide is a reaction product of a sulfo monomer, the water dispersible sulfo-polymer being dispersible in water resulting in separation of the water dispersible polymer from the part comprising the non water dispersible polymer.
Method of producing three-dimensional object and removing liquid to be used in the production method
Provided is a method of producing a three-dimensional object, including: a first step of placing and laminating a water-insoluble structural material and a support material each containing a water-soluble material and a fiber material to form a material layer; and a second step of bringing a portion of the shaped object including the support material into contact with a liquid containing water and a bipolar surfactant to remove the portion.
CURABLE COATING MATERIAL FOR NON-IMPACT PRINTING
Coating material (237) being processable by non-impact printing to form at least a part of a coating layer (206) representing an image; the coating material (237) comprising an amorphous resin portion and being curable; the coating material (237) being configured for being applied with a thickness of at least 15 m; wherein preferably the coating material (237) is configured for being applied with a thickness of at least 20 in particular with a thickness of at least 30 further in particular with a thickness of at least 40 m; the coating material comprising one or more of the following: (i) a polyester resin comprising at least one incorporated acid monomer and wherein at least 10 weight percent of the at least one incorporated acid monomer is isophthalic acid; (ii) a polyester resin containing 1 to 100 w-% of cycloaliphatic glycol compounds with respect to the total weight of the glycol compounds of the polyester resin component, in particular 2,2,4,4-tetraalkylcyclobutane-1,3-diol and/or 2,2,4,4-tetramethyl-1,3-cyclobutanediol; (iii) an acrylic resin; (iv) a fluorine containing polymer, in particular a hydroxyl functional fluorine polymer; (v) a polyurethane resin.
Electrophotography-based additive manufacturing with support structure and support structure removal
A method of printing a part using an additive manufacturing system includes identifying a part or parts to print and orienting a digital representation of the part(s) in a build volume. A digital representation of porous support structures for the part(s) is generated to form a digital representation of a part block of the part(s) to be printed. In the part block, a porosity of the support structure increases as a distance from an outer surface of the part increases within the print volume. The digital representation of the part block, including the part(s) and porous support structures, is sliced for printing.