A printing device having a heating apparatus arranged to heat an image substrate, a temperature sensor associated with the image substrate, and a processor communicatively coupled to the heating apparatus. During a simulation mode of the printing device, the processor determines the heating power of the heating apparatus, predicts a temperature of the image substrate based on the heating power, compares the predicted temperature to a measured temperature of the image substrate by the temperature sensor, determines a calibration offset when the measured temperature deviates from the predicted temperature, and selectively generates a control signal for use in calibrating the temperature sensor based on the calibration offset.

A printing device having a heating apparatus arranged to heat an image substrate, a temperature sensor associated with the image substrate, and a processor communicatively coupled to the heating apparatus. During a simulation mode of the printing device, the processor determines the heating power of the heating apparatus, predicts a temperature of the image substrate based on the heating power, compares the predicted temperature to a measured temperature of the image substrate by the temperature sensor, determines a calibration offset when the measured temperature deviates from the predicted temperature, and selectively generates a control signal for use in calibrating the temperature sensor based on the calibration offset.

A method for printing a three-dimensional part with an electrophotography-based additive manufacturing system having an electrophotography engine, a transfer medium, and a layer transfusion assembly includes providing a part material to the electrophotography-based additive manufacturing system, the part material compositionally comprising a charge control agent, and a thermoplastic material having a heat deflection temperature greater than about 150° C., and has a powder form. The method includes triboelectrically charging the part material to a Q/M ratio having a negative charge or a positive charge, and a magnitude ranging from about 5 micro-Coulombs/gram to about 50 micro-Coulombs/gram and developing layers of the three-dimensional part from the charged part material with the electrophotography engine. The method includes electrostatically attracting the developed layers from the electrophotography engine to the transfer medium and moving the attracted layers to the layer transfusion assembly with the transfer medium, wherein the layer transfusion assembly comprises a nip roller. The method includes transfusing the moved layers to previously-printed layers of the three-dimensional part with by moving the attracted layers about a nip of a nip roller using heat and pressure over time.

A method for printing a three-dimensional part with an electrophotography-based additive manufacturing system having an electrophotography engine, a transfer medium, and a layer transfusion assembly includes providing a part material to the electrophotography-based additive manufacturing system, the part material compositionally comprising a charge control agent, and a thermoplastic material having a heat deflection temperature greater than about 150° C., and has a powder form. The method includes triboelectrically charging the part material to a Q/M ratio having a negative charge or a positive charge, and a magnitude ranging from about 5 micro-Coulombs/gram to about 50 micro-Coulombs/gram and developing layers of the three-dimensional part from the charged part material with the electrophotography engine. The method includes electrostatically attracting the developed layers from the electrophotography engine to the transfer medium and moving the attracted layers to the layer transfusion assembly with the transfer medium, wherein the layer transfusion assembly comprises a nip roller. The method includes transfusing the moved layers to previously-printed layers of the three-dimensional part with by moving the attracted layers about a nip of a nip roller using heat and pressure over time.

A printing device having a heating apparatus arranged to heat an image substrate, a temperature sensor associated with the image substrate, and a processor communicatively coupled to the heating apparatus. During a simulation mode of the printing device, the processor determines the heating power of the heating apparatus, predicts a temperature of the image substrate based on the heating power, compares the predicted temperature to a measured temperature of the image substrate by the temperature sensor, determines a calibration offset when the measured temperature deviates from the predicted temperature, and selectively generates a control signal for use in calibrating the temperature sensor based on the calibration offset.

A printing device having a heating apparatus arranged to heat an image substrate, a temperature sensor associated with the image substrate, and a processor communicatively coupled to the heating apparatus. During a simulation mode of the printing device, the processor determines the heating power of the heating apparatus, predicts a temperature of the image substrate based on the heating power, compares the predicted temperature to a measured temperature of the image substrate by the temperature sensor, determines a calibration offset when the measured temperature deviates from the predicted temperature, and selectively generates a control signal for use in calibrating the temperature sensor based on the calibration offset.

A printing device containing a heating apparatus that heats an image substrate, a temperature sensor associated with the image substrate and a processor communicatively coupled to the heating apparatus. The processor determines the heating power of the heating apparatus, compares the heating power to a predetermined power range, determines a status of the temperature sensor when the heating power is outside the predetermined power range, and triggers a response mode of the printing device based on the determined status of the temperature sensor.

A method of printing a part in an electrophotographic additive manufacturing system includes printing a part and associated support structure in a layer by layer manner, and providing a chamber in which printing is performed. The chamber is supported by a movable platform and the chamber is positioned about a movable platen. The movable platen is supported by the movable build platform. The movable platen is movable within the chamber on the movable build platform. An electrophotography-based additive manufacturing system for printing a three-dimensional part includes a transfer medium configured to receive and transfer imaged layers of a three-dimensional part, and a support from one or more imaging engines. The system includes a heater configured to heat the imaged layers on the transfer medium to at least a fusion temperature, and a layer transfusion assembly configured to transfuse the imaged layers to the build platen or a previously printed layer.

A method of printing a part in an electrophotographic additive manufacturing system includes printing a part and associated support structure in a layer by layer manner, and providing a chamber in which printing is performed. The chamber is supported by a movable platform and the chamber is positioned about a movable platen. The movable platen is supported by the movable build platform. The movable platen is movable within the chamber on the movable build platform. An electrophotography-based additive manufacturing system for printing a three-dimensional part includes a transfer medium configured to receive and transfer imaged layers of a three-dimensional part, and a support from one or more imaging engines. The system includes a heater configured to heat the imaged layers on the transfer medium to at least a fusion temperature, and a layer transfusion assembly configured to transfuse the imaged layers to the build platen or a previously printed layer.

In a method of producing a 3D part using an electrophotography-based additive manufacturing system, a plurality of layers of a powder-based material are developed using at least one electrophotography (EP) engine. The developed layers are transferred to a transfer medium. The layers on the transfer medium are dried by heating the layers without fully fusing the powder-based material to itself using a dryer. This reduces a water content of the layers. The dried layers are heated on the transfer medium to at least a fusion temperature, at which the power-based material fuses together, using a pre-transfusion heater. The dried layers are then transfused together on a build platform using a transfusion assembly to build the part in a layer-by-layer manner.