3-D printers include a transfuse station having at least one roller on one side of the ITB supporting the ITB, and a transmission device on the same side of the ITB. A platen is included that moves relative to the ITB. The ITB electrostatically transfers a layer made up of the different color build materials and the support material to the platen each time the platen contacts the other side of the ITB at the transfuse station (the side of the ITB opposite the transfuse station roller and transmission device) using vibration and charge devices; and this successively forms multiple layers of the build materials and the support material on the platen.

An additive manufacturing system for printing a three-dimensional part includes a build roller that rotates while receiving part material such that layers of part material are formed on a cylindrical base of the build roller in a cylindrical scroll to form the three-dimensional part, wherein the part material of adjacent layers of part material are bonded together on the build roller, and wherein the three-dimensional part can be non-cylindrical.

An additive manufacturing method produces a 3D part utilizes electrophotography-based additive manufacturing and molding processes. A layered structure having a cavity is printed on a build platform using at least one electrophotographic (EP) engine to develop imaged layers of powder material, and a transfusion assembly to stack and fuse the imaged layers on the build platform. Molding material is deposited into the cavity as the layered structure is printed, using a deposition unit. The molding material solidifies to form at least a portion of the 3D part, which may also include portions formed from imaged powder material.

An additive manufacturing system comprising a transfer medium configured to receive the layers from a imaging engine, a heater configured to heat the layers on the transfer medium, and a layer transfusion assembly that includes a build platform, and is configured to transfuse the heated layers onto the build platform in a layer-by-layer manner to print a three-dimensional part.

An additive manufacturing system and process for printing a three-dimensional part, which includes one or more electrophotography engines configured to develop layers of the three-dimensional part, a printing assembly configured to print the three-dimensional part from the developed layers, and a planarizer configured to conduct solvent-assisted planarizations on intermediate build surfaces of the three-dimensional part after one or more of the developed layers are printed.

A three-dimensional part and associated support structure is constructed using an electrophotography-based additive manufacturing system. A support layer is developed using a first electrophotography engine, and a part layer is developed using a second electrophotography engine. The developed support and part layers are transferred to a transfer medium and moved into alignment with a tile region of a layer transfusion assembly, where the transferred part and support layers are transfused to previously-printed layers. This process is repeated for a plurality tile regions and for a plurality of layers to construct a three-dimensional part having a footprint larger than a maximum printable area of the first and second electrophotography engines.

An additive manufacturing method produces a 3D part utilizes electrophotography-based additive manufacturing and molding processes. A layered structure having a cavity is printed on a build platform using at least one electrophotographic (EP) engine to develop imaged layers of powder material, and a transfusion assembly to stack and fuse the imaged layers on the build platform. Molding material is deposited into the cavity as the layered structure is printed, using a deposition unit. The molding material solidifies to form at least a portion of the 3D part, which may also include portions formed from imaged powder material.

An image forming apparatus performs skew correction by bringing a leading end of a conveyed sheet in contact with a registration roller pair being in a stopped state and by forming a first loop with a loop roller pair, and thereafter, refeeds the sheet to an image former by adjusting timing. In a case of feeding a sheet with a length equal to or longer than a prescribed length, after having formed the first loop, the image forming apparatus forms a second loop in a loop accommodator that is disposed on an upstream side than the loop roller pair and accommodates a formed loop.

A method for printing a three-dimensional part and a support structure with an electrophotography-based additive manufacturing system. The method includes developing a support layer of the support structure from a soluble support material with a first electrophotography engine, and transferring the developed support layer from the first electrophotography engine to a transfer medium. The method also includes developing a part layer of the three-dimensional part from an ABS part material with a second electrophotography engine, and transferring the developed part layer from the second electrophotography engine to the transfer medium. The method further includes moving the attracted part and support layers to a layer transfusion assembly with the transfer medium, and transfusing the moved part and support layers together to previously-printed layers with the layer transfusion assembly.

A method of printing three-dimensional parts with an electrophotography-based additive manufacturing system, with a part material including a composition having an engineering-grade thermoplastic material and a charge control agent. The part material is provided in a powder form having a controlled particle size, and is configured for use in the electrophotography-based additive manufacturing system having a layer transfusion assembly for printing the three-dimensional parts in a layer-by-layer manner.