A method for producing holograms with a multiplicity of holographic prescriptions from a single master is provided. A multiplicity of holographic substrates each containing a first hologram is stacked on a second holographic recording medium substrate. The first hologram is designed to diffract light from a first direction into a second direction. When expose to illumination from the first direction zero order and diffracted light from each first hologram interfere in the second holographic recording medium substrate forming a second hologram. The second hologram is then copied into a third holographic recording medium substrate to provide the final copy hologram.

A hologram recording composition includes at least: a photopolymerizable compound containing at least a first photopolymerizable monomer; binder resin that is inactive to photopolymerization; and a photopolymerization initiator. A change in polarity of the first photopolymerizable monomer by photopolymerization reduces compatibility with the binder resin of the photopolymerizable compound than that before polymerization, the compatibility of the photopolymerizable compound before the polymerization being high.

Systems and methods for recording holographic gratings in accordance with various embodiments of the invention are illustrated. One embodiment includes a holographic recording system including a first movable platform configured to support a first plurality of waveguide cells for exposure, at least one master grating, and at least one laser source configured to provide a set of recording beams by directing light towards the at least one master grating, wherein the first movable platform is translatable in predefined steps along at least one of two orthogonal directions, and wherein at each the predefined step at least one waveguide cell is positioned to be illuminated by at least one recording beam within the set of recording beams.

Systems and methods for fabricating optical elements in accordance with various embodiments of the invention are illustrated. One embodiment includes a method for fabricating an optical element, the method including providing a first optical substrate, depositing a first layer of a first optical recording material onto the first optical substrate, applying an optical exposure process to the first layer to form a first optical structure, temporarily erasing the first optical structure, depositing a second layer of a second optical recording material, and applying an optical exposure process to the second layer to form a second optical structure, wherein the optical exposure process includes using at least one light beam traversing the first layer.

A method for producing holograms with a multiplicity of holographic prescriptions from a single master is provided. A multiplicity of holographic substrates each having a first hologram is stacked on a second holographic recording medium substrate. The first hologram is designed to diffract light from a first direction into a second direction. When expose to illumination from the first direction zero order and diffracted light from each first hologram interfere in the second holographic recording medium substrate forming a second hologram. The second hologram is then copied into a third holographic recording medium substrate to provide the final copy hologram.

A system includes a laser emitting a laser beam, a beam expander expanding the laser beam, a beam splitter prism splitting the expanded laser beam into first and second split light beams, a liquid crystal box containing polymer-dispersed liquid crystal, first and second reflectors reflecting the first and second split light beams to the liquid crystal box, respectively, and an attenuator arranged on an optical path between the beam expander and the liquid crystal box. The attenuator gradually attenuates at least one of the laser beam, the expanded laser beam, the first split light beam, or the second split light beam along a first set curve. The first split light beam and the second split light beam form interference fringes at the liquid crystal box to expose the polymer-dispersed liquid crystal to form a polymer-dispersed liquid crystal holographic grating having a diffraction efficiency decreasing along a second set curve.

Waveguide based displays benefit from gratings which are capable of diffracting both S and P polarized light with high efficiency. While typical surface relief gratings (SRGs) diffract P polarized light efficiently, SRGs do not typically diffract S polarized light efficiently. One class of gratings that diffracts S polarized light with high efficiency is deep SRGs. One approach to producing deep SRGs is holographic polymer dispersed liquid crystal (HPDLC) gratings. In producing HPDLC gratings, a reactive monomer mixture is exposed to light in a polymerization process. Reactive monomer mixtures may include co-initiators and photo-initiator dyes. Co-initiators which include liquid amine synergist have been demonstrated to have advantageous results. Further, photo-initiator dyes with high extinction coefficients have demonstrated advantageous results.

Typical waveguides rely on total internal reflection between the outer surfaces of substrates, which can make them highly susceptible to beam misalignment caused by nonplanarity of the substrates. In the manufacturing of the glass sheets commonly used for substrates, ripples can occur during the stretching and drawing of glass as it emerges from a furnace. Although glass manufacturers try to minimize ripples using predictions from mathematical models, it is difficult to totally eradicate the problem from the glass manufacturing process. Typically, these beam misalignments manifest themselves as image distortions and non-uniformities in the output illumination from the waveguide. Many embodiments of the invention are directed toward optically efficient, low cost solutions to the problem of controlling output image quality in waveguides manufactured using commercially available substrate glass and to the problem of compensating the image distortions and non-uniformity of curved waveguides.

A display device includes an optical sensor configured to image a user eye, an image source configured to provide image light, a holographic film including a plurality of holograms, and a controller. Each hologram is recorded with a same reference beam but recorded differently so as to differently diffract image light received from the light source. The controller is configured to determine, via the optical sensor, a position of the user eye, and adjust, based on the determined position of the user eye, a state of the holographic film such that a particular hologram of the plurality of holograms diffracts image light to the position of the user eye.

A method for producing holograms with a multiplicity of holographic prescriptions from a single master is provided. A multiplicity of holographic substrates each having a first hologram is stacked on a second holographic recording medium substrate. The first hologram is designed to diffract light from a first direction into a second direction. When expose to illumination from the first direction zero order and diffracted light from each first hologram interfere in the second holographic recording medium substrate forming a second hologram. The second hologram is then copied into a third holographic recording medium substrate to provide the final copy hologram.