Improvements in a multi-pass fryer heat exchanger that has three passes through heating tubes to heat cooking oil. The first pass includes diffusers in each tube to disrupt the laminar flow of the ignited gas and spreads the heat outward to the inside diameter of the first pass. The turbulent flow of hot flue product is disrupted as the flue product enters each collection box. A bi-metal heat sink in each collection box creates a thermal mass that retains heat and dissipates to the cooking oil. The thermal mass stores heat and reduces the number of on-off cycle by storing and transferring heat within the bi-metal heat sink into the oil. The second and third pass uses a progressive reduction in the tube diameter with each pass of tube that increases the velocity of the flue product in each pass.

An improved baffle assembly for heat exchanger tubes comprising a shaft and at least one opposing pair of expanding baffles positioned coaxially on the shaft, each expanding baffle comprising a central hub portion and a plurality of extension portions each radiating outward from the hub portion at complementary oblique angles so that the central hub portions of each baffle are spaced apart along the shaft and the distal ends of the extension portions of each baffle are brought into physical contact.

A high efficiency heating apparatus for heating fluids and cooking mediums, such as oil or shortening within a fryer, includes a natural draft (non powered) combustion chamber with internal baffles that is affixed to an exterior surface of a fry tank.

A high efficiency heating apparatus for heating fluids and cooking mediums, such as oil or shortening within a fryer, includes a natural draft (non powered) combustion chamber that is affixed to an exterior surface of a fry tank.

A gas fryer and associated methods of cooking food products are disclosed. The gas fryer includes an infrared burner and a fry pot including an interior casing defining a cooking chamber, with the interior casing including a bottom wall and opposing sidewalls that extend upwardly from the bottom wall. The opposing sidewalls include lower, central, and upper sidewall panels that are angled from one another to define a tapered profile that narrows towards the bottom wall. The tapering of a well defined at a lower chamber portions of the cooking chamber allows for a shallow depth at this portion of the fry pot and easy visibility and access for cleaning. Furthermore, the opposing sidewalls and a rear end wall of the interior casing include heat exchange fins on an external surface.

A fryer apparatus and method of frying food products includes a cooking chamber, a heater disposed external to the cooking chamber, a fuel system disposed external to the cooking chamber, a blower configured to propel an airflow toward a heater, and a fuel injector configured to inject fuel into the airflow to create an air-fuel mixture. The fuel system is configured to deliver an air-fuel mixture to the heater. The heater is configured to ignite the air-fuel mixture to provide an external heating source for the cooking medium within cooking chamber. The temperature of the cooking medium is controlled by varying the speed of the airflow.

An improved baffle assembly for heat exchanger tubes comprising a shaft and at least one opposing pair of expanding baffles positioned coaxially on the shaft, each expanding baffle comprising a central hub portion and a plurality of extension portions each radiating outward from the hub portion at complementary oblique angles so that the central hub portions of each baffle are spaced apart along the shaft and the distal ends of the extension portions of each baffle are brought into physical contact.

The present invention provides a deep fat fryer providing an oil vat for holding hot oil. The hot oil of the vat is heated by a heat exchanger system that includes a pair of heat tubes. Heat transfer along a length of the heat tubes is facilitated by a heat conductive baffle substantially filling the interior of the heat tubes in volume and length. Heated air and gas are forced through the dense and elongated baffle to facilitate heat transfer to the walls of the heat tubes.

Systems are disclosed for cleaning a fryer using a washing element coupled to a bottom wall of a cooking chamber. An upper portion of the washing element extends above the bottom wall of the cooking chamber and includes a plurality of spray jet nozzles that are separated at predetermined angles relative to one another around a periphery of the upper portion of the washing element to orient the plurality of spray jet nozzles so as to spray a plurality of pressurized streams of the cooking medium to predetermined areas of the cooking chamber, including at least one corner of the cooking chamber. Also disclosed is a fryer that includes a spreader bar that maintains an electric heating coil in the serpentine pattern. The spreader bar is coupled to the upper surface of the electric heating coil and is disposed at a predetermined distance away from the bottom wall.

A gas-fired, powered infrared burner unit comprising a perforate distribution plate configured as a tray and a porous foam metal burner element carried in the tray, the combination overlying the open top of a plenum box and sealingly fastened to an edge flange of said box by a retainer having a surrounding flange fastened to the plenum box flange by welding, staking or other means so as to eliminate the need for a gasket. The foam metal medium is constructed of a foam metal alloy to have a pore size of 1000 micros5%, and produce, along with the perforations in the distribution tray, a port loading of between about 850 and 1,000 BTU/in.sup.2.