Insulated fuel assembly core with plurality of fuel monoliths, exhaust support plate, exhaust shield assembly, and insulation layer in which the plurality of fuel monoliths are located axially along a longitudinal axis and each of the plurality of fuel monoliths has a shape of an eccentric cylinder and a composition including a fissionable fuel component. Channels in the exhaust support plate are oriented so that propellant gas flow through the exhaust support plate does not impinge the exhaust shield assembly. The insulated fuel assembly core is manufactured by forming a tensioned fuel monolith stack mandrel assembly using mandrels spacers and internal tensioning components and forming an insulation layer on an outer surface of the tensioned fuel monolith stack mandrel assembly by mandrel winding. The insulated fuel assembly core can be incorporated into a fuel assembly of nuclear propulsion fission reactor structure of, for example, a nuclear thermal propulsion engine.