Nuclear fuel assemblies include fuel elements that are sintered or cast into billets and co-extruded into a spiral, multi-lobed shape. The fuel kernel may be a metal alloy of metal fuel material and a metal-non-fuel material, or ceramic fuel in a metal non-fuel matrix. The fuel elements may use more highly enriched fissile material while maintaining safe operating temperatures. Such fuel elements according to one or more embodiments may provide more power at a safer, lower temperature than possible with conventional uranium oxide fuel rods. The fuel assembly may also include a plurality of conventional UO2 fuel rods, which may help the fuel assembly to conform to the space requirements of conventional nuclear reactors.

Nuclear fuel assemblies include fuel elements that are sintered or cast into billets and co-extruded into a spiral, multi-lobed shape. The fuel kernel may be a metal alloy of metal fuel material and a metal-non-fuel material, or ceramic fuel in a metal non-fuel matrix. The fuel elements may use more highly enriched fissile material while maintaining safe operating temperatures. Such fuel elements according to one or more embodiments may provide more power at a safer, lower temperature than possible with conventional uranium oxide fuel rods. The fuel assembly may also include a plurality of conventional UO2 fuel rods, which may help the fuel assembly to conform to the space requirements of conventional nuclear reactors.

Provided is a laser welding apparatus for spacer grid of nuclear fuel assembly comprising a base frame in which a chamber installment hole is formed horizontally to the center in a way that the hole penetrates the chamber and a guide rail is installed along the chamber installment hole; a welding chamber unit assembled with the base frame in guidance by the guide rail and equipped with an operable door in front and a glass window at the top to be airtight; a laser welding unit mounted on the base frame for radiating laser through the glass window to weld spacer grid in the welding chamber; and a locking member for fixing the welding chamber on the base frame.

Provided is a laser welding apparatus for spacer grid of nuclear fuel assembly comprising a base frame in which a chamber installment hole is formed horizontally to the center in a way that the hole penetrates the chamber and a guide rail is installed along the chamber installment hole; a welding chamber unit assembled with the base frame in guidance by the guide rail and equipped with an operable door in front and a glass window at the top to be airtight; a laser welding unit mounted on the base frame for radiating laser through the glass window to weld spacer grid in the welding chamber; and a locking member for fixing the welding chamber on the base frame.

Nuclear fuel assemblies include non-symmetrical fuel elements with reduced lateral dimensions on their outer lateral sides that facilitate fitting the fuel assembly into the predefined envelope size and guide tube position and pattern of a conventional nuclear reactor. Nuclear fuel assemblies alternatively comprise a mixed grid pattern that positions generally similar fuel elements in a compact arrangement that facilitates fitting of the assembly into the conventional nuclear reactor.

Nuclear fuel assemblies include non-symmetrical fuel elements with reduced lateral dimensions on their outer lateral sides that facilitate fitting the fuel assembly into the predefined envelope size and guide tube position and pattern of a conventional nuclear reactor. Nuclear fuel assemblies alternatively comprise a mixed grid pattern that positions generally similar fuel elements in a compact arrangement that facilitates fitting of the assembly into the conventional nuclear reactor.

Disclosed embodiments include fuel ducts, fuel assemblies, methods of making fuel ducts, methods of making a fuel assembly, and methods of using a fuel assembly. In one implementation, the fuel ducts have a first hollow structure having a first cross-sectional geometry and a second hollow structure positioned within the first hollow structure, the second hollow structure having a second cross-sectional geometry different from the first cross-sectional geometry.

A fuel assembly for use in a core of a nuclear power reactor. The assembly includes a plurality of helically twisted fuel elements supported by a frame in a fuel rod bundle. Each of the fuel elements includes fissile material. When viewed in a cross-section that is perpendicular to an axial direction of the fuel assembly, the outermost fuel elements of the fuel rod bundle define a substantially circular perimeter. The fuel elements are arranged in a mixed grid pattern that includes a first, rectangular grid pattern and a second, triangular grid pattern.

A fuel assembly for use in a core of a nuclear power reactor. The assembly includes a plurality of helically twisted fuel elements supported by a frame in a fuel rod bundle. Each of the fuel elements includes fissile material. When viewed in a cross-section that is perpendicular to an axial direction of the fuel assembly, the outermost fuel elements of the fuel rod bundle define a substantially circular perimeter. The fuel elements are arranged in a mixed grid pattern that includes a first, rectangular grid pattern and a second, triangular grid pattern.

Disclosed embodiments include fuel assemblies, fuel element, cladding material, methods of making a fuel element, and methods of using same.