An actuator position sensing system for sensing a position of an actuator. The actuator position sensing system includes a first sensor for detecting a position of a first moveable portion of the actuator; a plurality of second sensors each being configured for detecting a position of a second moveable portion of the actuator; and a controller connected to the first sensor and the plurality of second sensors. The controller is configured to calculate a difference between (i) a position of the second movable portion as calculated based upon the data transmitted from the first sensor, and (ii) a position of the second movable portion as calculated based upon the data transmitted from one or more of the plurality of second sensors. A motor is connected to the first movable portion and the controller, and the motor is configured to move the first moveable portion based upon the calculated difference.

The subject disclosure relates to techniques for determining a positioning error of a rotary encoder. A process of the disclosed technology can include steps of receiving measurement data including an angle and timestamp measured at each of a plurality of positions during a rotation of a rotary encoder, determining an angular velocity, at each of the plurality of positions, based on the corresponding measurement data, and determining a positioning error of the rotary encoder based on the angular velocity at each of the plurality of positions. Systems and machine-readable media are also provided.

Systems and methods for detecting magnetic turn counter errors are provided herein. In one aspect, there is provided a magnetic field turn sensor system including: a magnetic field angle sensor, a signal processing path configured to receive an output from the magnetic field angle sensor and generate an angle measurement based on the output, a turn count path configured to process the output from the magnetic field angle sensor and output a quadrant measurement based on the output and a processor. The processor is configured to: receive the angle measurement from the signal processing path and the quadrant measurement from the turn count path, determine that the angle measurement deviates from the expected transition angle by more than a threshold value, and indicate a fault in response to determining that the angle measurement deviates from the expected transition angle by more than the threshold value.

A position sensor system includes a magnetic source for generating a magnetic field, and a position sensor device movable relative to the magnetic source, or vice versa. The position sensor device comprises at least three magnetic sensor elements for measuring at least three magnetic field values of the magnetic field, and a processing circuit configured for determining at least two magnetic field gradients or magnetic field differences based on the at least three magnetic field values, and for deriving from the at least two magnetic field gradients or differences a first value indicative of a position of the position sensor device, and for deriving from the at least two magnetic field gradients or differences a second value indicative of integrity of the position sensor system.

Systems and methods for detecting magnetic turn counter errors with redundancy are provided. In one aspect, a magnetic field turn sensor system includes a magnetic field angle sensor having a sine bridge and a cosine bridge and first to third comparators configured to compare the outputs from the sine and cosine bridges. The system further includes a processor configured to receive outputs from each of the first to third comparators, determine that a combination of the outputs from the first to third comparators corresponds to an invalid state, and indicate a fault in response to determining that the combination of the outputs from the first to third comparators corresponds to the invalid state.

Systems and methods for detecting magnetic turn counter errors are provided herein. In one aspect, there is provided a magnetic field turn sensor system including: a magnetic field angle sensor, a signal processing path configured to receive an output from the magnetic field angle sensor and generate an angle measurement based on the output, a turn count path configured to process the output from the magnetic field angle sensor and output a quadrant measurement based on the output and a processor. The processor is configured to: receive the angle measurement from the signal processing path and the quadrant measurement from the turn count path, determine that the angle measurement deviates from the expected transition angle by more than a threshold value, and indicate a fault in response to determining that the angle measurement deviates from the expected transition angle by more than the threshold value.

Systems and methods of detecting failures in an assembly that uses a variable differential transformer sensor. In one embodiment, a signal processor receives an excitation signal applied to the sensor, and detects a zero-crossing of the excitation signal. The signal processor receives an output signal of the variable differential transformer sensor in response to the excitation signal, and detects a zero-crossing of the output signal. The signal processor detects a fault in the assembly responsive to a determination that the zero-crossing of the output signal is separated from the zero-crossing of the excitation signal by more than the detection threshold.

To improve production efficiency while maintaining stability of an operation of a robot arm. A dust position determination unit determines whether there is a read error based on a read result of a detection head of an encoder. In a case where the dust position determination unit determines that there is a read error, an error determination unit judges in which region, among an allowable region and a non-allowable region, the read error occurs. In a case where the read error is judged to occur in the allowable region, the error determination unit continues an operation of the robot arm.

Embodiments of the present disclosure provide for dynamic iterative baseline adjustment. Such embodiments provide improvements to sensors requiring such adjustments, for example by better accounting for baseline drift and/or other baseline inaccuracies of a sensor. In one example context, a gas sensor is provided that performs such dynamic iterative baseline adjustment to better calibrate the output value of the gas sensor. Some embodiments include determining a set of measured values comprises a number of low-point measured values that exceeds a baseline updating threshold, determining an updated baseline value set, for example by determining an average low-point measured value for each baseline factor interval of a set of baseline factor intervals, and updating the baseline value set to the updated baseline value set, and optionally performing a corrective baseline algorithm on the updated baseline value set. The updated baseline value set may be utilized to correct subsequently measured raw data values.

Provided are a failure determination device and method for a rotating machine control device, which are capable of detecting failure of a sensor configured to detect a rotational position of a rotating machine while the rotating machine is in operation. A rotation angle estimator calculates a rotation angle estimation value. A relationship between the rotation angle estimation value (θest), and a first angle detection value (θ1) and a second angle detection value (θ2), which are obtained from output signals of angle sensors configured to detect a rotational position of a rotating machine, is monitored while the rotating machine is in operation. In this manner, failure of the angle sensors, which are configured to detect the rotational position of the rotating machine, can be always detected even while the rotating machine is in operation.