A coaxial thermocouple includes a wire, an insulation layer surrounding the wire, a sheath surrounding the insulation layer, and an electrical junction formed between the wire and the sheath and at one longitudinal end of the coaxial thermocouple, the electrical junction including a swaged end with an outer diameter of the sheath reducing in diameter along a longitudinal length of the coaxial thermocouple until the sheath contacts the wire within the insulation layer. The wire includes a first material and the sheath includes a second material where the first material includes one of molybdenum (Mo) or niobium (Nb) and the second material includes the other of molybdenum (Mo) or niobium (Nb).

A coaxial thermocouple includes a wire, an insulation layer surrounding the wire, a sheath surrounding the insulation layer, and an electrical junction formed between the wire and the sheath and at one longitudinal end of the coaxial thermocouple, the electrical junction including a swaged end with an outer diameter of the sheath reducing in diameter along a longitudinal length of the coaxial thermocouple until the sheath contacts the wire within the insulation layer. The wire includes a first material and the sheath includes a second material where the first material includes one of molybdenum (Mo) or niobium (Nb) and the second material includes the other of molybdenum (Mo) or niobium (Nb).

An improved thermocouple includes a drawn coaxial thermocouple wire pair having a more precise hot junction at which a first and second metallic material electrically connect with each other for measuring temperature. Adapted for use with an electrophysiologic catheter, the improved thermocouple comprising an elongated body having a proximal end and a distal end. The body includes a core of a first metallic material, a first coaxial layer of ceramic material, and a second coaxial layer of a second metallic material. The thermocouple further includes a solder cap on the distal end, the solder cap electrically connecting the core and the second layer at the distal end. A method of manufacturing includes drawing the body through a die, and applying solder on a distal end of the body to electrically connect the two metallic materials at the distal end.

An improved thermocouple includes a drawn coaxial thermocouple wire pair having a more precise hot junction at which a first and second metallic material electrically connect with each other for measuring temperature. Adapted for use with an electrophysiologic catheter, the improved thermocouple comprising an elongated body having a proximal end and a distal end. The body includes a core of a first metallic material, a first coaxial layer of ceramic material, and a second coaxial layer of a second metallic material. The thermocouple further includes a solder cap on the distal end, the solder cap electrically connecting the core and the second layer at the distal end. A method of manufacturing includes drawing the body through a die, and applying solder on a distal end of the body to electrically connect the two metallic materials at the distal end.

A method for producing a metal plate having at least one embedded temperature sensor and to a metal plate produced by the method. The metal plate is produced from a plurality of layers or plate bodies, which are diffusion-connected to each other by thermal pretreatment and subsequent rolling. A sheathed thermocouple is rolled, as the temperature sensor, into the metal plate during the production of the metal plate, or a protective tube made of metal is rolled into the metal plate, into which protective tube a sheathed thermocouple can be inserted after the metal plate has been processed further to form a cooking vessel.

A method for producing a metal plate having at least one embedded temperature sensor and to a metal plate produced by the method. The metal plate is produced from a plurality of layers or plate bodies, which are diffusion-connected to each other by thermal pretreatment and subsequent rolling. A sheathed thermocouple is rolled, as the temperature sensor, into the metal plate during the production of the metal plate, or a protective tube made of metal is rolled into the metal plate, into which protective tube a sheathed thermocouple can be inserted after the metal plate has been processed further to form a cooking vessel.

A temperature sensing assembly includes first and second temperature sensors disposed within an elongate mineral insulated conductive sheath. A junction point of the first temperature sensor is electrically connected to the conductive sheath. The second temperature sensor is electrically isolated from the conductive sheath. Measurements obtained from the electrically isolated temperature sensor can be used to test insulation resistance of the assembly or temperature indications from the electrically isolated temperature sensor can be compared to measurements taken from the electrically connected junction point to take a variety of corrective actions during use of the temperature sensing assembly, such as adjusting the installation of the assembly or applying correction factors to measurements obtained from one of the temperature sensors.

A temperature sensing assembly includes first and second temperature sensors disposed within an elongate mineral insulated conductive sheath. A junction point of the first temperature sensor is electrically connected to the conductive sheath. The second temperature sensor is electrically isolated from the conductive sheath. Measurements obtained from the electrically isolated temperature sensor can be used to test insulation resistance of the assembly or temperature indications from the electrically isolated temperature sensor can be compared to measurements taken from the electrically connected junction point to take a variety of corrective actions during use of the temperature sensing assembly, such as adjusting the installation of the assembly or applying correction factors to measurements obtained from one of the temperature sensors.

A thermocouple assembly for use in a high-temperature gas path that includes a thermocouple. The thermocouple includes a first conductor and a second conductor, the first and second conductors formed of different materials and coupled to one another by junction, a metal sheath surrounding the first and second conductors wherein the metal sheath is substantially coaxial with the both the first conductor and the second conductor. The assembly also includes: a first termination electrically coupled to the first conductor; a second termination electrically coupled to the second conductor; a first connector configured to couple to the first termination; a second connector configured to couple to the second termination; and a housing configured to cover the first and second terminations and the first and second connectors.

A thermocouple assembly for use in a high-temperature gas path that includes a thermocouple. The thermocouple includes a first conductor and a second conductor, the first and second conductors formed of different materials and coupled to one another by junction, a metal sheath surrounding the first and second conductors wherein the metal sheath is substantially coaxial with the both the first conductor and the second conductor. The assembly also includes: a first termination electrically coupled to the first conductor; a second termination electrically coupled to the second conductor; a first connector configured to couple to the first termination; a second connector configured to couple to the second termination; and a housing configured to cover the first and second terminations and the first and second connectors.