A sensor includes: a pressure vessel filled with an enclosed liquid; a diaphragm that seals the pressure vessel; a sensor body contained in the pressure vessel; an electric wire comprising a wiring electrically connected to the sensor body; a fixture that fixes the electric wire to the pressure vessel; a first fillet at a joining portion between the electric wire and the fixture, wherein the first fillet contacts the enclosed liquid; and a second fillet at a joining portion between the fixture and the pressure vessel, wherein the second fillet contacts the enclosed liquid.

A media-isolated pressure and force sensor is provided utilizing a deformable solid as a coupling mechanism for transmitting a received external pressure to the surface of a pressure sensing diaphragm. An example media-isolated pressure and force sensor may include a pressure sensing diaphragm that is coupled to a substrate of the media-isolated pressure sensor and a deformable solid. The deformable solid may be configured to deform so as to substantially cover a sensing surface of the pressure sensing diaphragm to create a barrier between the pressure sensing diaphragm and a measured media. In addition, the deformable solid may fluidly couple the measured media to the pressure sensing diaphragm such that in an instance in which a force is applied to the deformable solid by the measured media the force is transmitted to the pressure sensing diaphragm.

Inflatable device pressure gauge apparatus and methods are described. According to one aspect, an inflatable device pressure gauge apparatus includes a housing, an attachment mechanism configured to attach the pressure gauge apparatus to an inflatable device which comprises an air chamber which is configured to be inflated to an increased pressure above atmospheric pressure during use of the inflatable device, a pressure sensor coupled with the housing and configured to sense pressurized air from the air chamber of the inflatable device and to output a signal corresponding to an air pressure within the air chamber, a processor configured to process the signal from the pressure sensor and to control generation of a user perceptible emission regarding the air pressure of the air chamber as a result of the processing of the signal, and a power source coupled with the housing and configured to provide electrical energy to the processor.

A sensor body cell for use in a pressure sensor includes a metal housing and an insulating cell. The metal housing has a first cavity with a first conical inner surface. A portion of the first conical inner surface is concave. The insulating cell includes a first seal portion within the first cavity and forms a seal with the first conical inner surface.

A pressure sensor assembly and method for manufacturing a pressure sensor assembly is disclosed and includes a pressure responsive component having a pressure sensitive element and an output signal generator disposed on a common substrate. The substrate has an aperture extending completely there through and the pressure sensitive element is disposed in communication with the aperture. The aperture is open to the ambient environment. The pressure responsive component is received in a connector which is received in a housing. Multiple seal structures isolate the pressure responsive component within the housing.

A process diaphragm seal includes a seal body, a diaphragm, and a ring member. The seal body includes a flange that surrounds a cavity. The diaphragm includes an active portion that extends over the cavity and a peripheral portion that surrounds the active portion. The ring member clamps the peripheral portion of the diaphragm to an outer wall of the flange through an interference fit between an inner wall of the ring member and the outer wall of the flange. A seal is formed between the peripheral portion of the diaphragm and the outer wall of the flange.

An electronic sensor includes a housing having a distal end configured to be exposed to a flow of a fluid media opposite a proximal end configured not to be exposed to the fluid media. A chamber and connected passageway are disposed within the housing. The passageway is connected at one end to the chamber and connected at another end to an opening disposed at the distal end of the housing. The opening is configured to be in fluidic communication with the fluid media. A pressure sensor and a first temperature sensor are disposed within the chamber. A viscous gel is disposed within the chamber, the viscous gel separating on a first side both the pressure sensor and the first temperature sensor apart from the passageway on a second side of the viscous gel. The chamber can include a non-smooth surface to increase viscous gel adhesion.

A pressure switch includes a diaphragm sensing element disposed within a chamber to sealingly separate switching components from a passage. The diaphragm sensing element includes a convolution section that controls movement of a deflection section between neutral and pressurized positions. The pressure switch includes a reverse stop for limiting travel of the deflection section when exposed to negative pressure. A stationary seal element may be disposed at the reverse stop to further limit exposure of the convolution section of the diaphragm sensing element to negative pressure.

The invention includes differential pressure transducer assembly systems and methods in which headers are configured with header pins that extend perpendicular with respect to an axis of the assembly and through header sidewalls, enabling a compact configuration, ease of assembly, enhanced reliability and/or redundancy. Channels and ports defined in a housing portion of the assembly are configured to enable the use of substantially straight tubing sections for routing main and/or reference pressures to one or more differential sensing elements mounted on the headers. Two or more headers with associated sensing elements can be stacked to provide redundant differential pressure sensing.

A pressure transmitter includes a housing and a pressure sensor having an electrical characteristic that varies with applied pressure. The pressure sensor is configured to generate a sensor signal indicative of process fluid pressure. A transmitter isolation diaphragm is configured to couple to a process barrier seal to convey pressure to the pressure sensor. A flange is coupled to the transmitter isolation diaphragm. The flange includes at least one gas pathway extending inwardly from an outer diameter of the transmitter isolation diaphragm. Electronics are coupled to the pressure sensor to receive the sensor signal and to generate an output indicative of the pressure.