Patent classifications
G01N27/83
3D defect detection method with magnetic flux leakage testing
The present invention discloses a 3D defect detection method with magnetic flux leakage testing (MFLT). It has advantages of higher accuracy of 3D detection of defect and simpler testing device relative to the prior MFLT art. This method includes the following steps: S1: artificially magnetizing a to-be-tested structure, and measuring its MFLT signals {B}; S2: inverting magnetic charge distribution of the interior of the to-be-tested structure by using a magnetic charge distribution reconstruction algorithm to obtain the magnetic charge density of a non-defective region of the to-be-tested structure; and S3: using the magnetic charge density of the non-defective region of the to-be-tested structure as a known constant, and conducting inverse iteration to reconstruct defect depth of the defective region to obtain a 3D image of the defective region of the to-be-tested structure.
3D defect detection method with magnetic flux leakage testing
The present invention discloses a 3D defect detection method with magnetic flux leakage testing (MFLT). It has advantages of higher accuracy of 3D detection of defect and simpler testing device relative to the prior MFLT art. This method includes the following steps: S1: artificially magnetizing a to-be-tested structure, and measuring its MFLT signals {B}; S2: inverting magnetic charge distribution of the interior of the to-be-tested structure by using a magnetic charge distribution reconstruction algorithm to obtain the magnetic charge density of a non-defective region of the to-be-tested structure; and S3: using the magnetic charge density of the non-defective region of the to-be-tested structure as a known constant, and conducting inverse iteration to reconstruct defect depth of the defective region to obtain a 3D image of the defective region of the to-be-tested structure.
Magnetic body inspection device
A magnetic body inspection device (100) is a magnetic body inspection device for inspecting states of a plurality of magnetic bodies (W) by a total magnetic flux method that measures a magnetic flux inside the magnetic body (W). The device includes a plurality of detection coils (10) each for detecting the magnetic field of each of the magnetic bodies (W), an excitation unit (11) provided for the plurality of magnetic bodies (W), and a detection signal output unit (12) for outputting a detection signal based on the magnetic field of each of the magnetic bodies (W).
Magnetic body inspection device
A magnetic body inspection device (100) is a magnetic body inspection device for inspecting states of a plurality of magnetic bodies (W) by a total magnetic flux method that measures a magnetic flux inside the magnetic body (W). The device includes a plurality of detection coils (10) each for detecting the magnetic field of each of the magnetic bodies (W), an excitation unit (11) provided for the plurality of magnetic bodies (W), and a detection signal output unit (12) for outputting a detection signal based on the magnetic field of each of the magnetic bodies (W).
Intelligent analysis system using magnetic flux leakage data in pipeline inner inspection
Provided is an intelligent analysis system for inner detecting magnetic flux leakage (MFL) data in pipelines, including a complete data set building module, a discovery module, a quantization module and a solution module, wherein: a complete data set building method is adopted in the complete data set building module to obtain a complete magnetic flux leakage data set; a pipeline connecting component discovery method is adopted in the discovery module to obtain the precise position of a weld; an anomaly candidate region search and identification method is adopted in the discovery model to find out magnetic flux leakage signals with defects; a defect quantization method based on a random forest is adopted in the quantization module to obtain a defect size; and a pipeline solution based on an improved ASME B31G standard is adopted in the solution module to output an evaluation result.
WIRE ROPE INSPECTION METHOD, WIRE ROPE INSPECTION SYSTEM, AND WIRE ROPE INSPECTION DEVICE
A wire rope inspection method performs second differential processing on a positive component or a negative component of a first-order differential waveform. Then, the positive component of the second-order differential waveform and an absolute value of the negative component of the second-order differential waveform are added in a state in which portions of the second-order differential waveform indicating the abnormal portion of the wire rope are shifted to overlap with each other. Then, the abnormal portion of the wire rope is determined based on the generated composite waveform.
WIRE ROPE INSPECTION METHOD, WIRE ROPE INSPECTION SYSTEM, AND WIRE ROPE INSPECTION DEVICE
A wire rope inspection method performs second differential processing on a positive component or a negative component of a first-order differential waveform. Then, the positive component of the second-order differential waveform and an absolute value of the negative component of the second-order differential waveform are added in a state in which portions of the second-order differential waveform indicating the abnormal portion of the wire rope are shifted to overlap with each other. Then, the abnormal portion of the wire rope is determined based on the generated composite waveform.
INFORMATION PROCESSING SYSTEM FOR NONDESTRUCTIVE INSPECTION AND NONDESTRUCTIVE INSPECTION METHOD
An information processing system is for nondestructive inspection of a measurement target that is a magnetic material covered by a nonmagnetic body. The system includes an information processing device that reduces noise magnetic field components other than magnetic field components coming from the measurement target and/or emphasizes the magnetic field components coming from the measurement target in actual measurement data, based on the actual measurement data and virtual measurement data. The actual measurement data is obtained by applying a magnetic field to the measurement target and actually measuring a magnetic field coming from the measurement target using a magnetic sensor at a measurement position on a surface of the nonmagnetic body. The virtual measurement data is created under virtual conditions that are obtained by modifying actual measurement conditions.
Tracking and estimating tubing fatigue in cycles to failure considering non-destructive evaluation of tubing defects
A technique facilitates tracking and assessing a fatigue life of a tubing string utilizing, for example, estimation of cycles to failure when used in a wellbore operation. The technique may comprise initially determining a fatigue life of a tubing string. Additionally, the technique comprises utilizing a sensing device, e.g. a magnetic flux leakage (MFL) device, to monitor the tubing string. When an anomaly, e.g. a new defect, is detected by the sensing device, a new fatigue life of the tubing string is determined based on the change. The new fatigue life may be used to estimate a fatigue life in terms of cycles to failure.
Tracking and estimating tubing fatigue in cycles to failure considering non-destructive evaluation of tubing defects
A technique facilitates tracking and assessing a fatigue life of a tubing string utilizing, for example, estimation of cycles to failure when used in a wellbore operation. The technique may comprise initially determining a fatigue life of a tubing string. Additionally, the technique comprises utilizing a sensing device, e.g. a magnetic flux leakage (MFL) device, to monitor the tubing string. When an anomaly, e.g. a new defect, is detected by the sensing device, a new fatigue life of the tubing string is determined based on the change. The new fatigue life may be used to estimate a fatigue life in terms of cycles to failure.