Apparatus, systems, and methods for pipeline condition assessment using phased array ultrasonic transducers are disclosed. A sensing module for assessing pipeline condition comprises a body; and one or more phased array ultrasonic transducers (PAUTs) assembled on the surface of the body, each PAUT configured to emit multi-channel ultrasonic waves for scanning a pipe wall.

Apparatus, systems, and methods for pipeline condition assessment using phased array ultrasonic transducers are disclosed. A sensing module for assessing pipeline condition comprises a body; and one or more phased array ultrasonic transducers (PAUTs) assembled on the surface of the body, each PAUT configured to emit multi-channel ultrasonic waves for scanning a pipe wall.

Embodiments described herein utilize Non-Destructive Inspection (NDI) scan data obtained during a process performed on a surface of a structure to update a location of an NDI scanner on the surface. A subsurface feature within the structure is detected based on the NDI scan data, which are correlated with pre-defined position data for the subsurface feature. A measured location of the NDI scanner on the surface is corrected based on the pre-defined position data for the subsurface feature.

An ultrasound probe assembly comprises a housing and a wedge, wherein wedges configured for pipes of different diameter may be easily interchanged in the assembly. Four wheels are attached to the housing, there being a front wheel pair and a rear wheel pair. Wheels of each pair are positioned on either side of a linear probe array, wherein the distance between wheels in each pair in a direction perpendicular to the array length is as small as possible. A position encoder monitors the position of the assembly during scanning, and a push lock switch is used to disable the encoder and the data acquisition while indexing to a new scan position on the pipe.

An ultrasound probe assembly comprises a housing and a wedge, wherein wedges configured for pipes of different diameter may be easily interchanged in the assembly. Four wheels are attached to the housing, there being a front wheel pair and a rear wheel pair. Wheels of each pair are positioned on either side of a linear probe array, wherein the distance between wheels in each pair in a direction perpendicular to the array length is as small as possible. A position encoder monitors the position of the assembly during scanning, and a push lock switch is used to disable the encoder and the data acquisition while indexing to a new scan position on the pipe.

To further reduce the computational load in an inspection process of ultrasonic inspection of an inspection target. An ultrasonic inspection method includes the steps of: collecting data as a result of scanning an inspection target in such a manner that a plurality of probes transmit ultrasonic signals to the inspection target and the probes receive reflected ultrasonic signals from the inspection target; rendering a primary image including a contour and an internal side of the inspection target based on the data as the result of scanning by using a sonic speed of the ultrasonic signals transmitted and received by the probes, the sonic speed being set to a predetermined value regardless of a region through which the ultrasonic signals have passed; and evaluating whether an internal flaw is present in the inspection target in the primary image.

An apparatus for performing ultrasonic evaluation of a portion of a pipe includes a frame assembly and a plurality of ultrasonic sensors disposed in the frame assembly. The frame assembly includes a frame which is structured to cooperatively engage an outer surface of the pipe. The frame has a curved surface which is curved about an axis which, when the frame is engaged with the pipe, generally coincides with the central longitudinal axis of the pipe. The curved surface is generally defined by a radius which is generally equal to an outer radius of the pipe. The plurality of ultrasonic sensors are disposed in the frame assembly a fixed distance from the curved surface.

An apparatus for performing ultrasonic evaluation of a portion of a pipe includes a frame assembly and a plurality of ultrasonic sensors disposed in the frame assembly. The frame assembly includes a frame which is structured to cooperatively engage an outer surface of the pipe. The frame has a curved surface which is curved about an axis which, when the frame is engaged with the pipe, generally coincides with the central longitudinal axis of the pipe. The curved surface is generally defined by a radius which is generally equal to an outer radius of the pipe. The plurality of ultrasonic sensors are disposed in the frame assembly a fixed distance from the curved surface.

An ultrasonic scanner acquires a gain profile including gain values for corresponding travel times in ultrasonic echoes reflected by a reference object. An ultrasonic probe signal is sent toward a test object. In response, an ultrasonic echo reflected by the test object is received at the scanner. A time of arrival of the echo is estimated. The gain profile is aligned with the echo according to the estimated time of arrival of the echo. The echo is amplified using the aligned gain profile and the amplified echo is digitized before being attenuated using the aligned gain profile. An actual time of arrival of the echo is calculated based on the attenuated digitized echo. The gain profile is re-aligned with the attenuated digitized echo according to the actual time of arrival of the echo. The attenuated digitized echo is re-amplified using the re-aligned gain profile to obtain a gain-corrected echo.

Provided herein are a pipeline inspection system for effectively managing a pipeline by inspecting a state of the pipeline while moving along the pipeline. Moreover, the pipeline inspection system and the maintenance method using the same can improve scale removal efficiency by removing scale accumulated on the inner wall of the pipeline with ultrasonic vibrations, and prevent water leakage due to the corrosion of the inner wall of the pipeline.