A symmetrical, flat laminate structure used to minimize variables in a test structure to experimentally gauge white bump sensitivity to CTE mismatch is disclosed. The test structure includes a flat laminate structure. The method of using the test structure includes isolating a cause of a multivariable chip join problem that is adversely impacted by warpage and quantifying a contribution of the warpage, itself, in a formation of the multivariable chip join problem.

Joints, strain measurement systems to measure strains in one or more components of joints, and methods of determining fatigue lives of joints are disclosed herein. A joint includes a first component, a second component, an adhesive, and a strain measurement system. The adhesive couples the first component and the second component together. The strain measurement system is configured to measure strain in one or more components of the joint. The strain measurement system includes a sensor coupled to one of the first component and the second component and a controller coupled to the sensor. The controller includes a processor and memory coupled to the processor that has instructions stored therein.

After obtaining a rectangular parallelepiped piece in which a first base metal, a weld zone and a second base metal are arranged so as to be aligned in the longitudinal direction from a joint steel member, a portion of the weld zone is cut to provide a slit-shaped notch portion in the piece. A first conductive member is arranged above a surface of the piece that includes an edge on one side of the notch portion in the longitudinal direction, a second conductive member is arranged above a surface of the piece that includes an edge on the other side of the notch portion in the longitudinal direction, and the first and second conductive members are fixed to the piece. A gap between the first conductive member and the second conductive member in the longitudinal direction is set to a predetermined space. The first conductive member and the second conductive member are electrically connected to an external power supply, respectively, and a bending load is applied to the piece in a direction such that the notch portion closes. The bending load is removed once contact between the first conductive member and the second conductive member is electrically ascertained, and thereafter a fatigue precrack is formed at a tip of the notch portion to obtain a CTOD test specimen.

A method used to predict a strength of an ultrasonic weld-joint of a wire-cable comprising the steps of providing a wire-cable, determining a combined-weight, removing a contaminant, determining a weight, determining a percentage by weight of the contaminant, and determining whether the percentage by weight of contaminant is less than a threshold. Determining the percentage by weight of the contaminant removed from the wire-cable is based on a formula [(MbMa)/Mb]*100, where Mb is the combined-weight of the wire-cable and the contaminant and Ma is the weight of the wire-cable. The threshold of the percentage by weight of the contaminant correlates to the strength of the ultrasonic weld-joint.

A method used to predict a strength of an ultrasonic weld-joint of a wire-cable comprising the steps of providing a wire-cable, determining a combined-weight, removing a contaminant, removing a solvent, determining a weight, determining a percentage by weight of the contaminant, and determining whether the percentage by weight of contaminant is less than a threshold. Determining the percentage by weight of the contaminant removed from the wire-cable is based on a formula [(MbMa)/Mb]*100, where Mb is the combined-weight of the wire-cable and the contaminant and Ma is the weight of the wire-cable. The threshold of the percentage by weight of the contaminant correlates to the strength of the ultrasonic weld-joint.

An object is to provide a joining state detection film, a joining state detection device, and a joining state detection method, capable of detecting a joining state of a joining portion of two members from the outside. [Solution]A film containing a mechanoluminescent substance is formed on a surface, on a side opposite to a joining surface, of at least one member of two members that are joined at joining parts each having the joining surface, and physical stimulation is applied thereto.

A system and method for evaluating a bond is provided. The system uses an underwater spark discharge to generate a compression wave in a first vessel containing a liquid. The system further includes a second vessel in which a vacuum is pulled to hold the first vessel against a bonded structure being inspected. The compression wave is directed to propagate from the liquid into the bonded structure to apply a known force to the bond being inspected.

A bond test apparatus includes a test tool, a stage for mounting a bond for testing, and a drive mechanism comprising a voice coil. The voice coil is coupled to either the stage or to the test tool and is configured to provide relative movement between the stage and the test tool such that the bond applies a test force to the test tool. The bond test apparatus can also include a velocity sensor configured to sense an instantaneous relative velocity between the stage and the test tool, and a controller configured to control the drive mechanism in response to a signal from the velocity sensor. The bond test apparatus can also include a retarding mechanism coupled to the stage or the test tool and configured to apply, in response to relative movement between the stage and the test tool, a retarding force opposing the driving force.

A weld coupon destructive test device includes a support base. A plunger is connected to the support base and is movable along a length of the support base by a handle mounted to rotate on a pivot base on the support base. A header on the support base has a guide surface configured to press a weld coupon between the guide surface and the head of the plunger. A guide shoe is configured to fit against the guide surface of the header, the curved guide shoe has a first face and a second face, the first face is curved to conform to the head on the plunger, and the second face is curved to conform to the curved guide surface of the header. The handle is operable in a slotted bar to break a weld coupon under pressure.

A non-transitory computer-readable recording medium storing a distortion calculation program that causes a computer to execute a process includes: analyzing a distortion which occurs in an object when stress is applied, referring to a storage which stores a distortion amplitude for each of nodes of a mesh which is created for the object, moving, onto a circumference which is determined by a set radius, one or more nodes within a width set from the circumference by using a point selected from the nodes of the mesh as a starting point, creating a distribution chart of values of the distortion amplitude of the one or more nodes on the circumference after movement, and displaying the distribution chart on a display device.